Plastic injection Molding · Wisconsin

Knapp Manufacturing

Racine, WI · ~113 workers · 2 years of OSHA Injury Tracking Application data.

D
Poor Safety Record
4.5
Avg TCR
3.3
Industry avg
0
Fatalities
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The verdict

Knapp Manufacturing runs at 135% of its industry's injury rate - more dangerous than the typical Plastic injection Molding workplace, earning a grade D.

Knapp Manufacturing: 4.5 TCR = 135% of Plastic injection Molding BLS 3.3 · 2y Form 300A (see methodology below)

Knapp Manufacturing safety composite

Knapp Manufacturing scores strongest on fatalities (safer than 50% of same-industry peers) and weakest on dart rate (safer than 16%), blended into one 0-100 breakdown against same-industry peers. A missing measure drops out and redistributes its weight rather than deflating the score. This is a per-dimension breakdown, distinct from the single letter grade above it (which weights TCR alone against the BLS industry benchmark).

F

33/100

Percentile-weighted across 3 of 3 measures

Total Case Rate (TCR)
D 4.47 per 100 workers

Safer than 37% of industry peers

DART rate
F 5.25 per 100 workers

Safer than 16% of industry peers

Fatalities
D 0

Safer than 50% of industry peers

Benchmarked live against every credibly-rated employer in the same NAICS industry code in the current OSHA extract (a segment must have at least 8 rated peers to benchmark). Not a legal or compliance determination; PlainSafetyScore's own weighting (TCR 40%, DART 35%, fatalities 25%).

Rising injury rate

Knapp Manufacturing: 3.7 → 5.3 TCR

Peak year 2024 @ 5.3 TCR · DART/TCR 1.17× in 2024

Knapp Manufacturing's TCR rose 1.5 from 3.7 in 2023 to 5.3 in 2024. In 2024, DART was 1.17× this establishment's average TCR (severity share of cases).

OSHA ITA Form 300A scorecard

Establishment book 326199 · Racine, WI ABOVE-IND · MID

Grade D · TCR 4.5 · 135% of ind

  • DART 5.3 DART
  • RANK #116/166
  • PHOTO Dinesol Plastics Inc…
  • BOOK 2y book
  • INJ 10 inj
  • SIZE ~113 FTE

Nearest TCR peer: Dinesol Plastics Inc-Niles (0.0 TCR gap)

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Knapp Manufacturing in the TCR neighbourhood

Average Total Case Rate among this establishment and nearest same-industry peers

TCR

What this shows Knapp Manufacturing averages 4.5 TCR (135% of the Plastic injection Molding BLS benchmark).

Source U.S. Department of Labor, OSHA Injury Tracking Application (Form 300A) As of 2026-08-25

Knapp Manufacturing TCR series: 2023=3.7 · 2024=5.3 · BLS 3.3

Where Knapp Manufacturing falls in its industry

2,838 Plastic injection Molding establishments

Safer than 37% of graded establishments in this industry, whose median TCR is 3.5.

More dangerous than peersSafer than peers

Narrower to Wisconsin alone (the establishments it most directly competes with for workers and contracts): ranked #116 safest of 166 Plastic injection Molding employers in Wisconsin.

Knapp Manufacturing (113 employees, TCR 4.5) among 29 same-industry peers, split at the industry median of 101 employees and a TCR of 3.5 2×2 strategic matrix plotting 30 entities by Average employees (X) and Total Case Rate (Y), with a crosshair dividing the plot into four quadrants. Larger & higher-riskSmaller & higher-riskLarger & saferSmaller & safer than peers 0100200300400 05101520 Average employees Total Case Rate Knapp Manufacturing
Knapp Manufacturing (113 employees, TCR 4.5) among 29 same-industry peers, split at the industry median of 101 employees and a TCR of 3.5

Knapp Manufacturing has more employees than the Plastic injection Molding median and a higher injury rate than the industry's median TCR of 3.5. Workforce size and injury rate do not always move together within the same industry -- some of its smaller peers run higher rates than its larger ones, and vice versa.

Year-by-Year Safety Data

Year TCR DART Injuries Illnesses Fatalities
2024 5.3 5.3 6 0 0
2023 3.7 3.7 4 0 0

OSHA ITA peer cross-reference

Establishment peer ledger

326199 · WI · Racine

2,838 Plastic injection Molding employers nationwide with a credible TCR · 12,834 rated employers in Wisconsin with headcount on file · 111 employers in Racine, WI · 4 cross-state NAT-TCR peers · 4 cross-state NAT-SIZE peers. Closest matches by relationship code are listed below.

Rel Establishment Metric
NAICS-TCR Dinesol Plastics Inc-Niles 4.5 TCR
NAICS-TCR Tom Smith Industries, Inc 4.5 TCR
NAICS-TCR Mitchell Plastics Huntsville 4.5 TCR
NAICS-TCR East Jordan Plastics East Jordan 4.5 TCR
STATE-SIZE Sergenian's Floor Coverings, Inc. 113 FTE
STATE-SIZE Crystal Farms 113 FTE
STATE-SIZE Mondi Akrosil 113 FTE
STATE-SIZE US WI Menomonee Falls Plant 113 FTE
CITY-NEAR 1855-WIMIL98 1,550 FTE
CITY-NEAR Racine Offices 1,459 FTE
CITY-NEAR WIMIL98 ASCENSION ALL SAINTS HOSP - SPRING STREET 1,297 FTE
CITY-NEAR CNH Industrial - Racine Offices 944 FTE
NAT-TCR Family Tree Home Care Services 4.5 TCR
NAT-TCR Curtis Machine Company 4.5 TCR
NAT-TCR Cincinnati 4.5 TCR
NAT-TCR Fairland Feed Mill 4.5 TCR
NAT-SIZE Aggressive Grinding Service Inc 113 FTE
NAT-SIZE Prestige Stamping LLC 113 FTE
NAT-SIZE Madera Framing, Inc 113 FTE
NAT-SIZE Certified Alloy Products Inc 113 FTE

Rel codes: NAICS-TCR · STATE-SIZE · CITY-NEAR · NAT-TCR/NAT-SIZE cross-state. Read with this employer →

Data Source: OSHA Injury Tracking Application (ITA), mandatory establishment-level injury/illness reports. Grades compare employer Total Case Rate (TCR) to BLS IIF industry benchmarks. Data covers years reported by this establishment: 2024, 2023. This is publicly available government data - not a legal determination of workplace conditions.
Data sourced from official public datasets. See our methodology for details.