Industrial robot cells manufacturing · Michigan
KTP - KUKA Systems N.A. LLC
Warren, MI · ~340 workers · 9 years of OSHA Injury Tracking Application data.
- A
- Excellent Safety Record
- 1.4
- Avg TCR
- 3.3
- Industry avg
- 0
- Fatalities
The verdict
KTP - KUKA Systems N.A. LLC runs at 41% of its industry's injury rate - far safer than the typical Industrial robot cells manufacturing workplace, earning a grade A.
KTP - KUKA Systems N.A. LLC: 1.4 TCR = 41% of Industrial robot cells manufacturing BLS 3.3 · 9y Form 300A (see methodology below)
KTP - KUKA Systems N.A. LLC safety composite
KTP - KUKA Systems N.A. LLC scores strongest on total case rate (tcr) (safer than 79% of same-industry peers) and weakest on fatalities (safer than 50%), blended into one 0-100 breakdown against same-industry peers. A missing measure drops out and redistributes its weight rather than deflating the score. This is a per-dimension breakdown, distinct from the single letter grade above it (which weights TCR alone against the BLS industry benchmark).
63/100
Percentile-weighted across 3 of 3 measures
- Total Case Rate (TCR)
- B 1.35 per 100 workers
Safer than 79% of industry peers
- DART rate
- D 0.27 per 100 workers
Safer than 54% of industry peers
- Fatalities
- D 0
Safer than 50% of industry peers
Benchmarked live against every credibly-rated employer in the same NAICS industry code in the current OSHA extract (a segment must have at least 8 rated peers to benchmark). Not a legal or compliance determination; PlainSafetyScore's own weighting (TCR 40%, DART 35%, fatalities 25%).
Rising injury rate
KTP - KUKA Systems N.A. LLC: 0.5 → 1.6 TCR
Peak year 2021 @ 2.6 TCR · DART/TCR 0.2× in 2024
KTP - KUKA Systems N.A. LLC's TCR rose 1.1 from 0.5 in 2016 to 1.6 in 2024. Peak filing year was 2021 at 2.6 TCR. In 2024, DART was 0.2× this establishment's average TCR (severity share of cases).
OSHA ITA Form 300A scorecard
Establishment book 333998 · Warren, MI AT/BELOW-IND · MID
Grade A · TCR 1.4 · 41% of ind
- DART 0.3 DART
- RANK #4/10
- PHOTO KSH - KUKA Systems N…
- BOOK 9y book
- INJ 49 inj
- SIZE ~340 FTE
Nearest TCR peer: KSH - KUKA Systems N.A. LLC (0.2 TCR gap)
Read with this employer → · Industry book → · Michigan employers → · Look up another →
KTP - KUKA Systems N.A. LLC in the TCR neighbourhood
Average Total Case Rate among this establishment and nearest same-industry peers
- FANUC - Hoffma
FANUC - Hoffman Estates
1.7 TCR
- KMP - KUKA Sys
KMP - KUKA Systems N.A. LLC
1.6 TCR
- This site
KTP - KUKA Systems N.A. LLC
1.4 TCR
- KSH - KUKA Sys
KSH - KUKA Systems N.A. LLC
1.1 TCR
- 6773_15688
6773_15688
1.1 TCR
What this shows KTP - KUKA Systems N.A. LLC averages 1.4 TCR (41% of the Industrial robot cells manufacturing BLS benchmark).
KTP - KUKA Systems N.A. LLC TCR series: 2016=0.5 · 2017=1.6 · 2018=1.1 · 2019=1.1 · 2020=1 · 2021=2.6 · 2022=1.3 · 2023=1.5 · 2024=1.6 · BLS 3.3
Where KTP - KUKA Systems N.A. LLC falls in its industry
34 Industrial robot cells manufac establishmentsSafer than 79% of graded establishments in this industry, whose median TCR is 2.7.
Narrower to Michigan alone (the establishments it most directly competes with for workers and contracts): ranked #4 safest of 10 Industrial robot cells manufac employers in Michigan.
KTP - KUKA Systems N.A. LLC has more employees than the Industrial robot cells manufacturing median and a lower injury rate than the industry's median TCR of 2.7. Workforce size and injury rate do not always move together within the same industry -- some of its smaller peers run higher rates than its larger ones, and vice versa.
Year-by-Year Safety Data
| Year | TCR | DART | Injuries | Illnesses | Fatalities |
|---|---|---|---|---|---|
| 2024 | 1.6 | 0.3 | 6 | 0 | 0 |
| 2023 | 1.5 | 1.3 | 7 | 0 | 0 |
| 2022 | 1.3 | 0.5 | 7 | 0 | 0 |
| 2021 | 2.6 | 1.3 | 11 | 1 | 0 |
| 2020 | 1.0 | 1.0 | 3 | 0 | 0 |
| 2019 | 1.1 | 0.0 | 2 | 0 | 0 |
| 2018 | 1.1 | 0.3 | 4 | 0 | 0 |
| 2017 | 1.6 | 0.2 | 7 | 0 | 0 |
| 2016 | 0.5 | 0.2 | 2 | 0 | 0 |
OSHA ITA peer cross-reference
Establishment peer ledger
333998 · MI · Warren
34 Industrial robot cells manufacturing employers nationwide with a credible TCR · 16,393 rated employers in Michigan with headcount on file · 290 employers in Warren, MI · 4 cross-state NAT-TCR peers · 4 cross-state NAT-SIZE peers. Closest matches by relationship code are listed below.
| Rel | Establishment | Metric |
|---|---|---|
| NAICS-TCR | KSH - KUKA Systems N.A. LLC | 1.1 TCR |
| NAICS-TCR | 6773_15688 | 1.1 TCR |
| NAICS-TCR | KMP - KUKA Systems N.A. LLC | 1.6 TCR |
| NAICS-TCR | FANUC - Hoffman Estates | 1.7 TCR |
| STATE-SIZE | EW Grobbel | 340 FTE |
| STATE-SIZE | Howmet Aerospace Whitehall Operations - Plant 5 | 340 FTE |
| STATE-SIZE | CS Manufacturing | 340 FTE |
| STATE-SIZE | 1428 | 340 FTE |
| CITY-NEAR | Warren Technical Center | 22,693 FTE |
| CITY-NEAR | GM Global Technical Center | 21,000 FTE |
| CITY-NEAR | Warren Truck Assembly Plant | 3,804 FTE |
| CITY-NEAR | 1855-MIDET153 | 1,903 FTE |
| NAT-TCR | Memphis Terminal | 1.4 TCR |
| NAT-TCR | Harvard Maintenance Inc. of Pennsylvania | 1.4 TCR |
| NAT-TCR | Herzog Transit Services Inc - Tx | 1.4 TCR |
| NAT-TCR | R. Carlson & Sons, Inc. | 1.4 TCR |
| NAT-SIZE | City of Burlington | 340 FTE |
| NAT-SIZE | Actavis Elizabeth LLC - Elizabeth, NJ Location | 340 FTE |
| NAT-SIZE | Afton Chemical Corporation, Research Center | 340 FTE |
| NAT-SIZE | Agri-Fab, Inc. | 340 FTE |
Rel codes: NAICS-TCR · STATE-SIZE · CITY-NEAR · NAT-TCR/NAT-SIZE cross-state. Read with this employer →
Read our methodology - how this data is sourced, computed, and verified.