Industrial robot cells manufacturing · Michigan
KSH - KUKA Systems N.A. LLC
Sterling Heights, MI · ~520 workers · 8 years of OSHA Injury Tracking Application data.
- A
- Excellent Safety Record
- 1.1
- Avg TCR
- 3.3
- Industry avg
- 0
- Fatalities
The verdict
KSH - KUKA Systems N.A. LLC runs at 34% of its industry's injury rate - far safer than the typical Industrial robot cells manufacturing workplace, earning a grade A.
KSH - KUKA Systems N.A. LLC: 1.1 TCR = 34% of Industrial robot cells manufacturing BLS 3.3 · 8y Form 300A (see methodology below)
KSH - KUKA Systems N.A. LLC safety composite
KSH - KUKA Systems N.A. LLC scores strongest on total case rate (tcr) (safer than 82% of same-industry peers) and weakest on fatalities (safer than 50%), blended into one 0-100 breakdown against same-industry peers. A missing measure drops out and redistributes its weight rather than deflating the score. This is a per-dimension breakdown, distinct from the single letter grade above it (which weights TCR alone against the BLS industry benchmark).
73/100
Percentile-weighted across 3 of 3 measures
- Total Case Rate (TCR)
- B 1.12 per 100 workers
Safer than 82% of industry peers
- DART rate
- B 0 per 100 workers
Safer than 78% of industry peers
- Fatalities
- D 0
Safer than 50% of industry peers
Benchmarked live against every credibly-rated employer in the same NAICS industry code in the current OSHA extract (a segment must have at least 8 rated peers to benchmark). Not a legal or compliance determination; PlainSafetyScore's own weighting (TCR 40%, DART 35%, fatalities 25%).
TCR Δ
−0.9
2016→2024
KSH - KUKA Systems N.A. LLC injury rate improved
KSH - KUKA Systems N.A. LLC's TCR fell 0.9 from 0.9 in 2016 to 0.0 in 2024. Peak filing year was 2018 at 2.5 TCR. In 2024, DART was 0× this establishment's average TCR (severity share of cases).
2016=0.9 · 2017=0.8 · 2018=2.5 · 2019=1.7 · 2020=0.5 · 2022=1.1 · 2023=1.4 · 2024=0.0
OSHA ITA Form 300A scorecard
Establishment book 333998 · Sterling Heights, MI AT/BELOW-IND · MID
Grade A · TCR 1.1 · 34% of ind
- DART 0.0 DART
- RANK #3/10
- PHOTO 6773_15688
- BOOK 8y book
- INJ 52 inj
- SIZE ~520 FTE
Nearest TCR peer: 6773_15688 (0.1 TCR gap)
Read with this employer → · Industry book → · Michigan employers → · Look up another →
KSH - KUKA Systems N.A. LLC in the TCR neighbourhood
Average Total Case Rate among this establishment and nearest same-industry peers
- KTP - KUKA Sys
KTP - KUKA Systems N.A. LLC
1.4 TCR
- This site
KSH - KUKA Systems N.A. LLC
1.1 TCR
- 6773_15688
6773_15688
1.1 TCR
- Aerobotix, Inc
Aerobotix, Inc.
0.7 TCR
- KCT - KUKA Sys
KCT - KUKA Systems N.A. LLC
0.6 TCR
What this shows KSH - KUKA Systems N.A. LLC averages 1.1 TCR (34% of the Industrial robot cells manufacturing BLS benchmark).
KSH - KUKA Systems N.A. LLC TCR series: 2016=0.9 · 2017=0.8 · 2018=2.5 · 2019=1.7 · 2020=0.5 · 2022=1.1 · 2023=1.4 · 2024=0 · BLS 3.3
Where KSH - KUKA Systems N.A. LLC falls in its industry
34 Industrial robot cells manufac establishmentsSafer than 82% of graded establishments in this industry, whose median TCR is 2.7.
Narrower to Michigan alone (the establishments it most directly competes with for workers and contracts): ranked #3 safest of 10 Industrial robot cells manufac employers in Michigan.
KSH - KUKA Systems N.A. LLC has more employees than the Industrial robot cells manufacturing median and a lower injury rate than the industry's median TCR of 2.7. Workforce size and injury rate do not always move together within the same industry -- some of its smaller peers run higher rates than its larger ones, and vice versa.
Year-by-Year Safety Data
| Year | TCR | DART | Injuries | Illnesses | Fatalities |
|---|---|---|---|---|---|
| 2024 | 0.0 | 0.0 | 0 | 0 | 0 |
| 2023 | 1.4 | 0.5 | 8 | 0 | 0 |
| 2022 | 1.1 | 0.9 | 6 | 1 | 0 |
| 2020 | 0.5 | 0.5 | 2 | 0 | 0 |
| 2019 | 1.7 | 1.5 | 9 | 0 | 0 |
| 2018 | 2.5 | 0.7 | 17 | 1 | 0 |
| 2017 | 0.8 | 0.5 | 6 | 1 | 0 |
| 2016 | 0.9 | 0.6 | 4 | 1 | 0 |
OSHA ITA peer cross-reference
Establishment peer ledger
333998 · MI · Sterling Heights
34 Industrial robot cells manufacturing employers nationwide with a credible TCR · 16,393 rated employers in Michigan with headcount on file · 195 employers in Sterling Heights, MI · 4 cross-state NAT-TCR peers · 4 cross-state NAT-SIZE peers. Closest matches by relationship code are listed below.
| Rel | Establishment | Metric |
|---|---|---|
| NAICS-TCR | 6773_15688 | 1.1 TCR |
| NAICS-TCR | KTP - KUKA Systems N.A. LLC | 1.4 TCR |
| NAICS-TCR | Aerobotix, Inc. | 0.7 TCR |
| NAICS-TCR | KCT - KUKA Systems N.A. LLC | 0.6 TCR |
| STATE-SIZE | Autoliv Auburn Hills Technical Center | 520 FTE |
| STATE-SIZE | Comau Arlans | 521 FTE |
| STATE-SIZE | Magna Mirrors 128S | 521 FTE |
| STATE-SIZE | 2662-4113 | 519 FTE |
| CITY-NEAR | Sterling Heights Assembly Plant | 5,783 FTE |
| CITY-NEAR | STERLING PLNT | 2,319 FTE |
| CITY-NEAR | Sterling Stamping Plant | 2,115 FTE |
| CITY-NEAR | Conti, LLC | 1,892 FTE |
| NAT-TCR | Brinkman Plumbing Contractors, Inc. | 1.1 TCR |
| NAT-TCR | Anchor Coupling Goldsboro | 1.1 TCR |
| NAT-TCR | Real Alloy Recycling, LLC. | 1.1 TCR |
| NAT-TCR | Modern Mushroom Farms, Inc. | 1.1 TCR |
| NAT-SIZE | Waupaca Foundry, Inc. Plant 1 | 520 FTE |
| NAT-SIZE | Lear Guilford - Kenansville | 520 FTE |
| NAT-SIZE | Baylor Heart and Vascular Center, L.L.P. | 520 FTE |
| NAT-SIZE | Plant City | 520 FTE |
Rel codes: NAICS-TCR · STATE-SIZE · CITY-NEAR · NAT-TCR/NAT-SIZE cross-state. Read with this employer →
Read our methodology - how this data is sourced, computed, and verified.