Assembly plants, heavy trucks, and buses on chassis of own manufacture · Pennsylvania
Lehigh Valley Operations
Macungie, PA · ~2,384 workers · 9 years of OSHA Injury Tracking Application data.
- F
- Failing Safety Record
- 7.1
- Avg TCR
- 3.3
- Industry avg
- 0
- Fatalities
The verdict
Lehigh Valley Operations runs at 214% of its industry's injury rate - far more dangerous than the typical Assembly plants, heavy trucks, and buses on chassis of own manufacture workplace, earning a grade F.
Lehigh Valley Operations: 7.1 TCR = 214% of Assembly plants, heavy trucks, and buses on chassis of own manufacture BLS 3.3 · 9y Form 300A (see methodology below)
Lehigh Valley Operations safety composite
Lehigh Valley Operations scores strongest on fatalities (safer than 50% of same-industry peers) and weakest on dart rate (safer than 4%), blended into one 0-100 breakdown against same-industry peers. A missing measure drops out and redistributes its weight rather than deflating the score. This is a per-dimension breakdown, distinct from the single letter grade above it (which weights TCR alone against the BLS industry benchmark).
19/100
Percentile-weighted across 3 of 3 measures
- Total Case Rate (TCR)
- F 7.07 per 100 workers
Safer than 13% of industry peers
- DART rate
- F 8 per 100 workers
Safer than 4% of industry peers
- Fatalities
- D 0
Safer than 50% of industry peers
Benchmarked live against every credibly-rated employer in the same NAICS industry code in the current OSHA extract (a segment must have at least 8 rated peers to benchmark). Not a legal or compliance determination; PlainSafetyScore's own weighting (TCR 40%, DART 35%, fatalities 25%).
Rising injury rate
Lehigh Valley Operations: 3.4 → 11.5 TCR
Peak year 2024 @ 11.5 TCR · DART/TCR 1.13× in 2024
Lehigh Valley Operations's TCR rose 8.0 from 3.4 in 2016 to 11.5 in 2024. In 2024, DART was 1.13× this establishment's average TCR (severity share of cases).
OSHA ITA Form 300A scorecard
Establishment book 336120 · Macungie, PA ABOVE-IND · LARGE
Grade F · TCR 7.1 · 214% of ind
- DART 8.0 DART
- RANK #6/8
- PHOTO HME Main
- BOOK 9y book
- INJ 1,282 inj
- SIZE ~2,384 FTE
Nearest TCR peer: HME Main (0.1 TCR gap)
Read with this employer → · Industry book → · Pennsylvania employers → · Look up another →
Lehigh Valley Operations in the TCR neighbourhood
Average Total Case Rate among this establishment and nearest same-industry peers
- Seagrave Fire
Seagrave Fire Appartus
7.6 TCR
- WPAX 0183 (ALL
WPAX 0183 (ALLENTOWN PA - F)
7.6 TCR
- This site
Lehigh Valley Operations
7.1 TCR
- HME Main
HME Main
7 TCR
- Seagrave Fire
Seagrave Fire Appartus New Jersey
6.5 TCR
What this shows Lehigh Valley Operations averages 7.1 TCR (214% of the Assembly plants, heavy trucks, and buses on chassis of own manufacture BLS benchmark).
Lehigh Valley Operations TCR series: 2016=3.4 · 2017=3.5 · 2018=5.8 · 2019=6.1 · 2020=4.7 · 2021=7.4 · 2022=9.8 · 2023=11.4 · 2024=11.5 · BLS 3.3
Where Lehigh Valley Operations falls in its industry
124 Assembly plants, heavy trucks, establishmentsSafer than 13% of graded establishments in this industry, whose median TCR is 3.5.
Narrower to Pennsylvania alone (the establishments it most directly competes with for workers and contracts): ranked #6 safest of 8 Assembly plants, heavy trucks, employers in Pennsylvania.
Lehigh Valley Operations has more employees than the Assembly plants, heavy trucks, and buses median and a higher injury rate than the industry's median TCR of 3.5. Workforce size and injury rate do not always move together within the same industry -- some of its smaller peers run higher rates than its larger ones, and vice versa.
Year-by-Year Safety Data
| Year | TCR | DART | Injuries | Illnesses | Fatalities |
|---|---|---|---|---|---|
| 2024 | 11.5 | 8.0 | 295 | 2 | 0 |
| 2023 | 11.4 | 7.5 | 253 | 1 | 0 |
| 2022 | 9.8 | 7.3 | 203 | 26 | 0 |
| 2021 | 7.4 | 5.2 | 146 | 6 | 0 |
| 2020 | 4.7 | 3.3 | 73 | 6 | 0 |
| 2019 | 6.1 | 4.2 | 107 | 17 | 0 |
| 2018 | 5.8 | 4.1 | 109 | 13 | 0 |
| 2017 | 3.5 | 2.5 | 48 | 10 | 0 |
| 2016 | 3.4 | 2.2 | 48 | 6 | 0 |
OSHA ITA peer cross-reference
Establishment peer ledger
336120 · PA · Macungie
124 Assembly plants, heavy trucks, and buses on chassis of own manufacture employers nationwide with a credible TCR · 22,692 rated employers in Pennsylvania with headcount on file · 31 employers in Macungie, PA · 4 cross-state NAT-TCR peers · 4 cross-state NAT-SIZE peers. Closest matches by relationship code are listed below.
| Rel | Establishment | Metric |
|---|---|---|
| NAICS-TCR | HME Main | 7.0 TCR |
| NAICS-TCR | Seagrave Fire Appartus | 7.6 TCR |
| NAICS-TCR | WPAX 0183 (ALLENTOWN PA - F) | 7.6 TCR |
| NAICS-TCR | Seagrave Fire Appartus New Jersey | 6.5 TCR |
| STATE-SIZE | PAWLG - WILLOW GROVE | 2,382 FTE |
| STATE-SIZE | Lankenau Medical Center | 2,381 FTE |
| STATE-SIZE | Amazon.com Services LLC - AVP1 | 2,394 FTE |
| STATE-SIZE | Green Racing, Inc. | 2,394 FTE |
| CITY-NEAR | BEAR CREEK MANAGEMENT CO., LLC | 516 FTE |
| CITY-NEAR | Bear Creek Mountain Resort | 484 FTE |
| CITY-NEAR | Pratt (Allentown Corrugated) , LLC | 293 FTE |
| CITY-NEAR | Pratt Industries, Allentown Corrugated, LLC | 196 FTE |
| NAT-TCR | Chisholm Place | 7.1 TCR |
| NAT-TCR | Vineyard Place | 7.1 TCR |
| NAT-TCR | IKEA #374 Merriam | 7.1 TCR |
| NAT-TCR | Fireline Sprinkler, LLC | 7.1 TCR |
| NAT-SIZE | HoneywellAZ75 | 2,384 FTE |
| NAT-SIZE | Greensboro Hub (Ncgre) | 2,384 FTE |
| NAT-SIZE | The Breakers Palm Beach, Inc | 2,382 FTE |
| NAT-SIZE | Monster Energy Company | 2,388 FTE |
Rel codes: NAICS-TCR · STATE-SIZE · CITY-NEAR · NAT-TCR/NAT-SIZE cross-state. Read with this employer →
Read our methodology - how this data is sourced, computed, and verified.