Animal feed mills (except dog and cat) manufacturing · Kentucky
McCauley's Bros Inc.
Versailles, KY · ~26 workers · 4 years of OSHA Injury Tracking Application data.
- F
- Failing Safety Record
- 10.1
- Avg TCR
- 3.9
- Industry avg
- 0
- Fatalities
The verdict
McCauley's Bros Inc. runs at 260% of its industry's injury rate - far more dangerous than the typical Animal feed mills (except dog and cat) manufacturing workplace, earning a grade F.
- F
- Failing Safety Record
- 10.1
- avg TCR · per 100 workers
- 3.9
- industry benchmark (BLS)
- 9
- recordable injuries tracked
Grade compares McCauley's Bros Inc.'s OSHA Total Case Rate of 10.1 to the Animal feed mills (except dog and cat) manufacturing BLS benchmark of 3.9 (260% of benchmark) across 4 years of Form 300A filings (2016–2024). <a href="/methodology">See methodology</a> for reporting-limitation caveats.
Injury rate over time
McCauley's Bros Inc.'s yearly Total Case Rate, against the 3.9 industry benchmark.
Where McCauley's Bros Inc. falls in its industry
832 Animal feed mills (except dog establishmentsSafer than 5% of graded establishments in this industry, whose median TCR is 3.2.
Narrower to Kentucky alone (the establishments it most directly competes with for workers and contracts): ranked #23 safest of 23 Animal feed mills (except dog employers in Kentucky.
Trend analysis for McCauley's Bros Inc.
Between 2021 and 2024, McCauley's Bros Inc.'s Total Case Rate improved from 26.0 to 3.5 recordable injuries per 100 full-time workers, a 87% decrease across 3 years of OSHA reporting.
The safest year on record was 2023, at a TCR of 0.0, while 2021 saw the highest rate, at 26.0, a spread of 26.0 points between the best and worst reporting years. That's a wide swing relative to the establishment's overall rate, worth checking the year-by-year table below for whether a single severe year is driving the average, rather than a sustained trend.
Summed across those 4 reporting years, McCauley's Bros Inc. recorded 9 total injuries and illnesses, with no fatalities reported in any of those years. Readers comparing establishments should weigh the 4-year trend above alongside establishment size, since a larger workforce naturally accumulates more raw incidents even at a lower per-100-worker rate.
Verify This Employer with OSHA
The 9 injuries, 3 illnesses shown on this page for McCauley's Bros Inc. are sourced from its own 4 years of mandatory OSHA Form 300A summaries. Cross-check the underlying establishment record directly against the federal source, name, NAICS classification, recordable case totals, and inspection history are all searchable on OSHA's Establishment-Specific Injury and Illness Data system.
Verify on OSHA Establishment SearchSource: U.S. Department of Labor, OSHA Establishment-Specific Injury and Illness Data. NAICS 311119 - Animal feed mills (except dog and cat) manufacturing.
DART Rate, Transparent Calculation (2024)
What is the DART rate formula?
DART (Days Away, Restricted, or Transferred) is computed by OSHA as incidents × 200,000 ÷ hours worked. The 200,000-hour denominator equals roughly 100 full-time workers, which lets establishments of very different sizes be compared directly.
1 DART incidents × 200,000 ÷ 57,642 hours worked = 3.47 DART
Methodology: 29 CFR 1904, OSHA Form 300A recordkeeping
Cross-Validating Context, Establishment vs Industry vs State
| Benchmark | TCR | Source |
|---|---|---|
| McCauley's Bros Inc. (this establishment) | 10.13 | OSHA ITA Form 300A, 4-year avg |
| Grain Mill Animal Feed industry avg | 3.90 | BLS IIF, NAICS 311119 |
| Kentucky state avg (all industries) | 4.39 | OSHA ITA, state-level rollup |
Industry benchmarks: Bureau of Labor Statistics, Injuries, Illnesses, and Fatalities (IIF) program
Reportable Incident Timeline
Year-by-year reportable incidents (recordable injuries + illnesses + fatalities) submitted by McCauley's Bros Inc. to OSHA's Injury Tracking Application. Each row anchors to OSHA's inspection records search where you can pull the underlying inspection case numbers and citations for that establishment-year.
- 2024: 1 reportable incidents · 1 injuries, 0 illnesses, 0 fatalities - OSHA inspection records (case numbers)
- 2023: 0 reportable incidents · 0 injuries, 0 illnesses, 0 fatalities - OSHA inspection records (case numbers)
- 2022: 3 reportable incidents · 3 injuries, 0 illnesses, 0 fatalities - OSHA inspection records (case numbers)
- 2021: 8 reportable incidents · 5 injuries, 3 illnesses, 0 fatalities - OSHA inspection records (case numbers)
Source: OSHA Inspection Information System (IMIS) - inspection case-number records
Year-by-Year Safety Data
| Year | TCR | DART | Injuries | Illnesses | Fatalities |
|---|---|---|---|---|---|
| 2024 | 3.5 | 3.5 | 1 | 0 | 0 |
| 2023 | 0.0 | 0.0 | 0 | 0 | 0 |
| 2022 | 11.1 | 7.4 | 3 | 0 | 0 |
| 2021 | 26.0 | 9.7 | 5 | 3 | 0 |
What this grade means for you
Use this grade as a relative read on McCauley's Bros Inc.'s reported OSHA injury record versus its Animal feed mills (except dog and cat) manufacturing peers, not a verdict on whether any single site is safe today.
- At 260% of the Animal feed mills (except dog and cat) manufacturing benchmark, McCauley's Bros Inc. reports more injuries than typical peers, ask specifically how the employer is reducing them. Know your rights
- Judge this record against the wider Animal feed mills (except dog and cat) manufacturing sector, where injury rates vary widely, before comparing it in isolation. See the industry
- Grades reflect 2016–2024 filings; check the latest establishment record straight from OSHA, or look up a different employer. Look up another
Safety grades reflect employers' self-reported OSHA Form 300A filings from 2016 to 2024 and can lag current conditions. A grade is not a guarantee that any specific workplace is safe or unsafe today. See our methodology and disclaimer.
Frequently Asked Questions
What is McCauley's Bros Inc.'s safety grade?
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Similar Employers
Matched by safety record across the industry, by workforce size within Kentucky, and by nearby establishments in Versailles - a different peer set than the category browse links below.
Similar TCR (~10.1)
Similar size (~26 workers)
Read our methodology - how this data is sourced, computed, and verified.
Every figure and grade on PlainSafetyScore is computed directly from OSHA's published Injury Tracking Application data and BLS industry benchmarks, no number is typed in by an editor. See our editorial standards & corrections policy, the methodology behind these safety grades, or report a data error. Data current as of 2016-2024 OSHA ITA release.