Polyurethane foam products manufacturing · Michigan
Package Design and Mfg
Brighton, MI · ~83 workers · 3 years of OSHA Injury Tracking Application data.
- F
- Failing Safety Record
- 7.9
- Avg TCR
- 3.3
- Industry avg
- 1
- Fatality
The verdict
Package Design and Mfg runs at 238% of its industry's injury rate - far more dangerous than the typical Polyurethane foam products manufacturing workplace, earning a grade F.
- F
- Failing Safety Record
- 7.9
- avg TCR · per 100 workers
- 3.3
- industry benchmark (BLS)
- 1
- worker fatalities on record
Grade compares Package Design and Mfg's OSHA Total Case Rate of 7.9 to the Polyurethane foam products manufacturing BLS benchmark of 3.3 (238% of benchmark) across 3 years of Form 300A filings (2016–2024). <a href="/methodology">See methodology</a> for reporting-limitation caveats.
Injury rate over time
Package Design and Mfg's yearly Total Case Rate, against the 3.3 industry benchmark.
Where Package Design and Mfg falls in its industry
499 Polyurethane foam products man establishmentsSafer than 8% of graded establishments in this industry, whose median TCR is 3.0.
Narrower to Michigan alone (the establishments it most directly competes with for workers and contracts): ranked #31 safest of 35 Polyurethane foam products man employers in Michigan.
Trend analysis for Package Design and Mfg
Between 2017 and 2019, Package Design and Mfg's Total Case Rate improved from 16.6 to 2.8 recordable injuries per 100 full-time workers, a 83% decrease across 2 years of OSHA reporting.
The safest year on record was 2019, at a TCR of 2.8, while 2017 saw the highest rate, at 16.6, a spread of 13.7 points between the best and worst reporting years. That's a wide swing relative to the establishment's overall rate, worth checking the year-by-year table below for whether a single severe year is driving the average, rather than a sustained trend.
Summed across those 3 reporting years, Package Design and Mfg recorded 19 total injuries and illnesses and 1 fatality. Readers comparing establishments should weigh the 3-year trend above alongside establishment size, since a larger workforce naturally accumulates more raw incidents even at a lower per-100-worker rate.
Verify This Employer with OSHA
The 19 injuries, 1 illnesses, and 1 fatality shown on this page for Package Design and Mfg are sourced from its own 3 years of mandatory OSHA Form 300A summaries. Cross-check the underlying establishment record directly against the federal source, name, NAICS classification, recordable case totals, and inspection history are all searchable on OSHA's Establishment-Specific Injury and Illness Data system.
Verify on OSHA Establishment SearchSource: U.S. Department of Labor, OSHA Establishment-Specific Injury and Illness Data. NAICS 326150 - Polyurethane foam products manufacturing.
DART Rate, Transparent Calculation (2019)
What is the DART rate formula?
DART (Days Away, Restricted, or Transferred) is computed by OSHA as incidents × 200,000 ÷ hours worked. The 200,000-hour denominator equals roughly 100 full-time workers, which lets establishments of very different sizes be compared directly.
1 DART incidents × 200,000 ÷ 211,138 hours worked = 0.95 DART
Methodology: 29 CFR 1904, OSHA Form 300A recordkeeping
Cross-Validating Context, Establishment vs Industry vs State
| Benchmark | TCR | Source |
|---|---|---|
| Package Design and Mfg (this establishment) | 7.86 | OSHA ITA Form 300A, 3-year avg |
| Polyurethane foam products manufacturing industry avg | 3.30 | BLS IIF, NAICS 326150 |
| Michigan state avg (all industries) | 4.73 | OSHA ITA, state-level rollup |
Industry benchmarks: Bureau of Labor Statistics, Injuries, Illnesses, and Fatalities (IIF) program
Reportable Incident Timeline
Year-by-year reportable incidents (recordable injuries + illnesses + fatalities) submitted by Package Design and Mfg to OSHA's Injury Tracking Application. Each row anchors to OSHA's inspection records search where you can pull the underlying inspection case numbers and citations for that establishment-year.
- 2019: 3 reportable incidents · 3 injuries, 0 illnesses, 0 fatalities - OSHA inspection records (case numbers)
- 2018: 4 reportable incidents · 3 injuries, 1 illnesses, 0 fatalities - OSHA inspection records (case numbers)
- 2017: 14 reportable incidents · 13 injuries, 0 illnesses, 1 fatality - OSHA inspection records (case numbers)
Source: OSHA Inspection Information System (IMIS) - inspection case-number records
Year-by-Year Safety Data
| Year | TCR | DART | Injuries | Illnesses | Fatalities |
|---|---|---|---|---|---|
| 2019 | 2.8 | 0.9 | 3 | 0 | 0 |
| 2018 | 4.2 | 2.1 | 3 | 1 | 0 |
| 2017 | 16.6 | 11.5 | 13 | 0 | 1 |
What this grade means for you
Use this grade as a relative read on Package Design and Mfg's reported OSHA injury record versus its Polyurethane foam products manufacturing peers, not a verdict on whether any single site is safe today.
- At 238% of the Polyurethane foam products manufacturing benchmark, Package Design and Mfg reports more injuries than typical peers, ask specifically how the employer is reducing them. Know your rights
- Judge this record against the wider Polyurethane foam products manufacturing sector, where injury rates vary widely, before comparing it in isolation. See the industry
- Grades reflect 2016–2024 filings; check the latest establishment record straight from OSHA, or look up a different employer. Look up another
Safety grades reflect employers' self-reported OSHA Form 300A filings from 2016 to 2024 and can lag current conditions. A grade is not a guarantee that any specific workplace is safe or unsafe today. See our methodology and disclaimer.
Frequently Asked Questions
What is Package Design and Mfg's safety grade?
How many injuries has Package Design and Mfg reported?
Similar Employers
Matched by safety record across the industry, by workforce size within Michigan, and by nearby establishments in Brighton - a different peer set than the category browse links below.
Similar TCR (~7.9)
Similar size (~83 workers)
Read our methodology - how this data is sourced, computed, and verified.
Every figure and grade on PlainSafetyScore is computed directly from OSHA's published Injury Tracking Application data and BLS industry benchmarks, no number is typed in by an editor. See our editorial standards & corrections policy, the methodology behind these safety grades, or report a data error. Data current as of 2016-2024 OSHA ITA release.