Coating metals and metal products for the trade · Alabama

Plasma Processes

Huntsville, AL · ~43 workers · 6 years of OSHA Injury Tracking Application data.

B
Good Safety Record
1.7
Avg TCR
3.3
Industry avg
0
Fatalities
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The verdict

Plasma Processes runs at 51% of its industry's injury rate - safer than the typical Coating metals and metal products for the trade workplace, earning a grade B.

Plasma Processes: 1.7 TCR = 51% of Coating metals and metal products for the trade BLS 3.3 · 6y Form 300A (see methodology below)

Plasma Processes safety composite

Plasma Processes scores strongest on total case rate (tcr) (safer than 82% of same-industry peers) and weakest on fatalities (safer than 51%), blended into one 0-100 breakdown against same-industry peers. A missing measure drops out and redistributes its weight rather than deflating the score. This is a per-dimension breakdown, distinct from the single letter grade above it (which weights TCR alone against the BLS industry benchmark).

C

74/100

Percentile-weighted across 3 of 3 measures

Total Case Rate (TCR)
B 1.68 per 100 workers

Safer than 82% of industry peers

DART rate
B 0 per 100 workers

Safer than 82% of industry peers

Fatalities
D 0

Safer than 51% of industry peers

Benchmarked live against every credibly-rated employer in the same NAICS industry code in the current OSHA extract (a segment must have at least 8 rated peers to benchmark). Not a legal or compliance determination; PlainSafetyScore's own weighting (TCR 40%, DART 35%, fatalities 25%).

TCR Δ

−7.8

2016→2021

Plasma Processes injury rate improved

Plasma Processes's TCR fell 7.8 from 7.8 in 2016 to 0.0 in 2021. Peak filing year was 2016 at 7.8 TCR. In 2021, DART was 0× this establishment's average TCR (severity share of cases).

2016=7.8 · 2017=2.3 · 2018=0.0 · 2019=0.0 · 2020=0.0 · 2021=0.0

OSHA ITA Form 300A scorecard

Establishment book 332812 · Huntsville, AL AT/BELOW-IND · SMALL

Grade B · TCR 1.7 · 51% of ind

  • DART 0.0 DART
  • RANK #6/22
  • PHOTO Coatings Plus, Inc.
  • BOOK 6y book
  • INJ 4 inj
  • SIZE ~43 FTE

Nearest TCR peer: Coatings Plus, Inc. (0.0 TCR gap)

Read with this employer → · Industry book → · Alabama employers → · Look up another →

Plasma Processes in the TCR neighbourhood

Average Total Case Rate among this establishment and nearest same-industry peers

TCR

What this shows Plasma Processes averages 1.7 TCR (51% of the Coating metals and metal products for the trade BLS benchmark).

Source U.S. Department of Labor, OSHA Injury Tracking Application (Form 300A) As of 2026-08-25

Plasma Processes TCR series: 2016=7.8 · 2017=2.3 · 2018=0 · 2019=0 · 2020=0 · 2021=0 · BLS 3.3

Where Plasma Processes falls in its industry

646 Coating metals and metal produ establishments

Safer than 82% of graded establishments in this industry, whose median TCR is 3.9.

More dangerous than peersSafer than peers

Narrower to Alabama alone (the establishments it most directly competes with for workers and contracts): ranked #6 safest of 22 Coating metals and metal produ employers in Alabama.

Plasma Processes (43 employees, TCR 1.7) among 29 same-industry peers, split at the industry median of 58 employees and a TCR of 3.9 2×2 strategic matrix plotting 30 entities by Average employees (X) and Total Case Rate (Y), with a crosshair dividing the plot into four quadrants. Larger & higher-riskSmaller & higher-riskLarger & saferSmaller & safer than peers 0200400600 0510152025 Average employees Total Case Rate Plasma Processes
Plasma Processes (43 employees, TCR 1.7) among 29 same-industry peers, split at the industry median of 58 employees and a TCR of 3.9

Plasma Processes has fewer employees than the Coating metals and metal products for th median and a lower injury rate than the industry's median TCR of 3.9. Workforce size and injury rate do not always move together within the same industry -- some of its smaller peers run higher rates than its larger ones, and vice versa.

Year-by-Year Safety Data

Year TCR DART Injuries Illnesses Fatalities
2021 0.0 0.0 0 0 0
2020 0.0 0.0 0 0 0
2019 0.0 0.0 0 0 0
2018 0.0 0.0 0 0 0
2017 2.3 0.0 1 0 0
2016 7.8 0.0 3 0 0

OSHA ITA peer cross-reference

Establishment peer ledger

332812 · AL · Huntsville

646 Coating metals and metal products for the trade employers nationwide with a credible TCR · 7,418 rated employers in Alabama with headcount on file · 454 employers in Huntsville, AL · 4 cross-state NAT-TCR peers · 4 cross-state NAT-SIZE peers. Closest matches by relationship code are listed below.

Rel Establishment Metric
NAICS-TCR Coatings Plus, Inc. 1.7 TCR
NAICS-TCR Southland Industrial Coatings LLC 1.7 TCR
NAICS-TCR Reno, NV - MK Plant 3 1.7 TCR
NAICS-TCR vEC - St. Charles 1.7 TCR
STATE-SIZE Generation Fossil Gadsden Steam Plant 43 FTE
STATE-SIZE Auburn Crew Headquarters 43 FTE
STATE-SIZE Hueytown Crew Headquarters - APC 43 FTE
STATE-SIZE Clarke-Washington Electric Membership Corporation 43 FTE
CITY-NEAR AL004 2,929 FTE
CITY-NEAR Dynetics A Leidos Company 2,463 FTE
CITY-NEAR Leidos - Dynetics 2,051 FTE
CITY-NEAR Toyota Motor Mfg of Alabama 1,874 FTE
NAT-TCR St. Joseph's Physicians 1.7 TCR
NAT-TCR Beaver, UT 1.7 TCR
NAT-TCR SEFA Group (Less Trans) 1.7 TCR
NAT-TCR Tank Builders Inc. 1.7 TCR
NAT-SIZE 3rd Street Memphis Langston Bags 43 FTE
NAT-SIZE Eagle Transport Corporation - Salisbury 43 FTE
NAT-SIZE TCSC Hatfield Plant 43 FTE
NAT-SIZE Sheboygan Paint Company - GA 43 FTE

Rel codes: NAICS-TCR · STATE-SIZE · CITY-NEAR · NAT-TCR/NAT-SIZE cross-state. Read with this employer →

Data Source: OSHA Injury Tracking Application (ITA), mandatory establishment-level injury/illness reports. Grades compare employer Total Case Rate (TCR) to BLS IIF industry benchmarks. Data covers years reported by this establishment: 2021, 2020, 2019, 2018, 2017, 2016. This is publicly available government data - not a legal determination of workplace conditions.

Read our methodology - how this data is sourced, computed, and verified.

Data sourced from official public datasets. See our methodology for details.