Gaskets manufacturing · Illinois

Rhopac Fabricated Products

Libertyville, IL · ~28 workers · 8 years of OSHA Injury Tracking Application data.

C
Average Safety Record
3.0
Avg TCR
3.3
Industry avg
0
Fatalities
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The verdict

Rhopac Fabricated Products runs at 92% of its industry's injury rate - about level with the typical Gaskets manufacturing workplace, earning a grade C.

Rhopac Fabricated Products: 3.0 TCR = 92% of Gaskets manufacturing BLS 3.3 · 8y Form 300A (see methodology below)

Rhopac Fabricated Products safety composite

Rhopac Fabricated Products scores strongest on dart rate (safer than 80% of same-industry peers) and weakest on total case rate (tcr) (safer than 35%), blended into one 0-100 breakdown against same-industry peers. A missing measure drops out and redistributes its weight rather than deflating the score. This is a per-dimension breakdown, distinct from the single letter grade above it (which weights TCR alone against the BLS industry benchmark).

C

55/100

Percentile-weighted across 3 of 3 measures

Total Case Rate (TCR)
D 3.05 per 100 workers

Safer than 35% of industry peers

DART rate
B 0 per 100 workers

Safer than 80% of industry peers

Fatalities
D 0

Safer than 50% of industry peers

Benchmarked live against every credibly-rated employer in the same NAICS industry code in the current OSHA extract (a segment must have at least 8 rated peers to benchmark). Not a legal or compliance determination; PlainSafetyScore's own weighting (TCR 40%, DART 35%, fatalities 25%).

Rhopac Fabricated Products held a steady TCR band

Rhopac Fabricated Products's TCR held near 0.0 from 0.0 in 2016 to 0.0 in 2024. Peak filing year was 2018 at 12.8 TCR. In 2024, DART was 0× this establishment's average TCR (severity share of cases).

2016=0.0 · 2018=12.8 · 2019=3.4 · 2020=0.0 · 2021=3.9 · 2022=0.0 · 2023=4.2 · 2024=0.0

OSHA ITA Form 300A scorecard

Establishment book 339991 · Libertyville, IL AT/BELOW-IND · SMALL

Grade C · TCR 3.0 · 92% of ind

  • DART 0.0 DART
  • RANK #13/20
  • PHOTO Nitto Denko Automoti…
  • BOOK 8y book
  • INJ 7 inj
  • SIZE ~28 FTE

Nearest TCR peer: Nitto Denko Automotive Ohio Inc. (0.0 TCR gap)

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Rhopac Fabricated Products in the TCR neighbourhood

Average Total Case Rate among this establishment and nearest same-industry peers

TCR

What this shows Rhopac Fabricated Products averages 3.0 TCR (92% of the Gaskets manufacturing BLS benchmark).

Source U.S. Department of Labor, OSHA Injury Tracking Application (Form 300A) As of 2026-08-25

Rhopac Fabricated Products TCR series: 2016=0 · 2018=12.8 · 2019=3.4 · 2020=0 · 2021=3.9 · 2022=0 · 2023=4.2 · 2024=0 · BLS 3.3

Where Rhopac Fabricated Products falls in its industry

218 Gaskets manufacturing establishments

Safer than 35% of graded establishments in this industry, whose median TCR is 2.3.

More dangerous than peersSafer than peers

Narrower to Illinois alone (the establishments it most directly competes with for workers and contracts): ranked #13 safest of 20 Gaskets manufacturing employers in Illinois.

Rhopac Fabricated Products (28 employees, TCR 3.0) among 29 same-industry peers, split at the industry median of 84 employees and a TCR of 2.3 2×2 strategic matrix plotting 30 entities by Average employees (X) and Total Case Rate (Y), with a crosshair dividing the plot into four quadrants. Larger & higher-riskSmaller & higher-riskLarger & saferSmaller & safer than peers 0200400600 0246810 Average employees Total Case Rate Rhopac Fabricated Products
Rhopac Fabricated Products (28 employees, TCR 3.0) among 29 same-industry peers, split at the industry median of 84 employees and a TCR of 2.3

Rhopac Fabricated Products has fewer employees than the Gaskets manufacturing median and a higher injury rate than the industry's median TCR of 2.3. Workforce size and injury rate do not always move together within the same industry -- some of its smaller peers run higher rates than its larger ones, and vice versa.

Year-by-Year Safety Data

Year TCR DART Injuries Illnesses Fatalities
2024 0.0 0.0 0 0 0
2023 4.2 4.2 1 0 0
2022 0.0 0.0 0 0 0
2021 3.9 3.9 1 0 0
2020 0.0 0.0 0 0 0
2019 3.4 3.4 1 0 0
2018 12.8 0.0 4 0 0
2016 0.0 0.0 0 0 0

OSHA ITA peer cross-reference

Establishment peer ledger

339991 · IL · Libertyville

218 Gaskets manufacturing employers nationwide with a credible TCR · 22,804 rated employers in Illinois with headcount on file · 71 employers in Libertyville, IL · 4 cross-state NAT-TCR peers · 4 cross-state NAT-SIZE peers. Closest matches by relationship code are listed below.

Rel Establishment Metric
NAICS-TCR Nitto Denko Automotive Ohio Inc. 3.0 TCR
NAICS-TCR Sur-Seal - Main 3.1 TCR
NAICS-TCR Engineered Materials : Millville 3.1 TCR
NAICS-TCR California Gasket and Rubber Corp. 3.1 TCR
STATE-SIZE Elite Growers, Inc. 28 FTE
STATE-SIZE Charles River Avian Roanoke 28 FTE
STATE-SIZE Corteva Agriscience Princeton IL Research-PRI2 28 FTE
STATE-SIZE Tracy Export, Inc. 28 FTE
CITY-NEAR Advocate Condell Medical Center 1,903 FTE
CITY-NEAR Brightstar, US 1,755 FTE
CITY-NEAR Aldridge Electric 1,193 FTE
CITY-NEAR Hollister Incorporated Libertyville 580 FTE
NAT-TCR Cardinal Health Memphis PD 3.0 TCR
NAT-TCR Watterson Construction 3.0 TCR
NAT-TCR 88-Usf-Olf Holly Springs 3.0 TCR
NAT-TCR 06006-06-06-SPOKANE 3.0 TCR
NAT-SIZE Cedar Creek Quarries, Inc 28 FTE
NAT-SIZE Jacksonville RDC 28 FTE
NAT-SIZE F.W. Madigan Company, Inc 28 FTE
NAT-SIZE The Broken Mug LLC 28 FTE

Rel codes: NAICS-TCR · STATE-SIZE · CITY-NEAR · NAT-TCR/NAT-SIZE cross-state. Read with this employer →

Data Source: OSHA Injury Tracking Application (ITA), mandatory establishment-level injury/illness reports. Grades compare employer Total Case Rate (TCR) to BLS IIF industry benchmarks. Data covers years reported by this establishment: 2024, 2023, 2022, 2021, 2020, 2019, 2018, 2016. This is publicly available government data - not a legal determination of workplace conditions.
Data sourced from official public datasets. See our methodology for details.