Polyurethane foam products manufacturing · Kentucky

Russellville Pouring Plant

Russellvile, KY · ~310 workers · 9 years of OSHA Injury Tracking Application data.

B
Good Safety Record
1.9
Avg TCR
3.3
Industry avg
0
Fatalities
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The verdict

Russellville Pouring Plant runs at 58% of its industry's injury rate - safer than the typical Polyurethane foam products manufacturing workplace, earning a grade B.

Russellville Pouring Plant: 1.9 TCR = 58% of Polyurethane foam products manufacturing BLS 3.3 · 9y Form 300A (see methodology below)

Russellville Pouring Plant safety composite

Russellville Pouring Plant scores strongest on total case rate (tcr) (safer than 76% of same-industry peers) and weakest on fatalities (safer than 51%), blended into one 0-100 breakdown against same-industry peers. A missing measure drops out and redistributes its weight rather than deflating the score. This is a per-dimension breakdown, distinct from the single letter grade above it (which weights TCR alone against the BLS industry benchmark).

C

62/100

Percentile-weighted across 3 of 3 measures

Total Case Rate (TCR)
B 1.9 per 100 workers

Safer than 76% of industry peers

DART rate
C 1.18 per 100 workers

Safer than 55% of industry peers

Fatalities
D 0

Safer than 51% of industry peers

Benchmarked live against every credibly-rated employer in the same NAICS industry code in the current OSHA extract (a segment must have at least 8 rated peers to benchmark). Not a legal or compliance determination; PlainSafetyScore's own weighting (TCR 40%, DART 35%, fatalities 25%).

Rising injury rate

Russellville Pouring Plant: 1.6 → 2.0 TCR

Peak year 2019 @ 2.9 TCR · DART/TCR 0.62× in 2024

Russellville Pouring Plant's TCR rose 0.4 from 1.6 in 2016 to 2.0 in 2024. Peak filing year was 2019 at 2.9 TCR. In 2024, DART was 0.62× this establishment's average TCR (severity share of cases).

OSHA ITA Form 300A scorecard

Establishment book 326150 · Russellvile, KY AT/BELOW-IND · MID

Grade B · TCR 1.9 · 58% of ind

  • DART 1.2 DART
  • RANK #2/10
  • PHOTO Floralife
  • BOOK 9y book
  • INJ 49 inj
  • SIZE ~310 FTE

Nearest TCR peer: Floralife (0.0 TCR gap)

Read with this employer → · Industry book → · Kentucky employers → · Look up another →

Russellville Pouring Plant in the TCR neighbourhood

Average Total Case Rate among this establishment and nearest same-industry peers

TCR

What this shows Russellville Pouring Plant averages 1.9 TCR (58% of the Polyurethane foam products manufacturing BLS benchmark).

Source U.S. Department of Labor, OSHA Injury Tracking Application (Form 300A) As of 2026-08-25

Russellville Pouring Plant TCR series: 2016=1.6 · 2017=1.1 · 2018=0.9 · 2019=2.9 · 2020=2.2 · 2021=2 · 2022=2.4 · 2023=1.9 · 2024=2 · BLS 3.3

Where Russellville Pouring Plant falls in its industry

474 Polyurethane foam products man establishments

Safer than 76% of graded establishments in this industry, whose median TCR is 3.1.

More dangerous than peersSafer than peers

Narrower to Kentucky alone (the establishments it most directly competes with for workers and contracts): ranked #2 safest of 10 Polyurethane foam products man employers in Kentucky.

Russellville Pouring Plant (310 employees, TCR 1.9) among 29 same-industry peers, split at the industry median of 76 employees and a TCR of 3.1 2×2 strategic matrix plotting 30 entities by Average employees (X) and Total Case Rate (Y), with a crosshair dividing the plot into four quadrants. Larger & higher-riskSmaller & higher-riskLarger & saferSmaller & safer than peers 0100200300400 051015 Average employees Total Case Rate Russellville Pouring Plant
Russellville Pouring Plant (310 employees, TCR 1.9) among 29 same-industry peers, split at the industry median of 76 employees and a TCR of 3.1

Russellville Pouring Plant has more employees than the Polyurethane foam products manufacturing median and a lower injury rate than the industry's median TCR of 3.1. Workforce size and injury rate do not always move together within the same industry -- some of its smaller peers run higher rates than its larger ones, and vice versa.

Year-by-Year Safety Data

Year TCR DART Injuries Illnesses Fatalities
2024 2.0 1.2 4 1 0
2023 1.9 0.8 5 0 0
2022 2.4 1.2 6 0 0
2021 2.0 0.7 6 0 0
2020 2.2 1.6 7 0 0
2019 2.9 2.3 10 0 0
2018 0.9 0.6 3 0 0
2017 1.1 1.1 4 0 0
2016 1.6 0.6 4 1 0

OSHA ITA peer cross-reference

Establishment peer ledger

326150 · KY · Russellvile

474 Polyurethane foam products manufacturing employers nationwide with a credible TCR · 7,805 rated employers in Kentucky with headcount on file · 4 cross-state NAT-TCR peers · 4 cross-state NAT-SIZE peers. Closest matches by relationship code are listed below.

Rel Establishment Metric
NAICS-TCR Floralife 1.9 TCR
NAICS-TCR LPFP - Tracy 1.9 TCR
NAICS-TCR Barnhardt Manufacturing Co Corp Dalton GA 1.9 TCR
NAICS-TCR Olympic Products LLC 1.9 TCR
STATE-SIZE HIGHLANDS DIVERSIFED SERVICES 310 FTE
STATE-SIZE 1569 310 FTE
STATE-SIZE WM 7290 310 FTE
STATE-SIZE 739 310 FTE
NAT-TCR Old Fort Plant 1.9 TCR
NAT-TCR Louisburg 1.9 TCR
NAT-TCR City of Roseville Hall/Library 1.9 TCR
NAT-TCR Clermont Store # 112 1.9 TCR
NAT-SIZE Plant 34 310 FTE
NAT-SIZE Oatey Co - Cleveland Manufacturing 310 FTE
NAT-SIZE King and Prince Seafood Brunswick 310 FTE
NAT-SIZE Etowah 310 FTE

Rel codes: NAICS-TCR · STATE-SIZE · CITY-NEAR · NAT-TCR/NAT-SIZE cross-state. Read with this employer →

Data Source: OSHA Injury Tracking Application (ITA), mandatory establishment-level injury/illness reports. Grades compare employer Total Case Rate (TCR) to BLS IIF industry benchmarks. Data covers years reported by this establishment: 2024, 2023, 2022, 2021, 2020, 2019, 2018, 2017, 2016. This is publicly available government data - not a legal determination of workplace conditions.

Read our methodology - how this data is sourced, computed, and verified.

Data sourced from official public datasets. See our methodology for details.