Injection molding machinery for plastics manufacturing · Michigan

Sturgis Molded Products

Sturgis, MI · ~207 workers · 7 years of OSHA Injury Tracking Application data.

C
Average Safety Record
3.1
Avg TCR
3.3
Industry avg
1
Fatality
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The verdict

Sturgis Molded Products runs at 95% of its industry's injury rate - about level with the typical Injection molding machinery for plastics manufacturing workplace, earning a grade C.

Sturgis Molded Products: 3.1 TCR = 95% of Injection molding machinery for plastics manufacturing BLS 3.3 · 7y Form 300A (see methodology below)

Sturgis Molded Products safety composite

Sturgis Molded Products scores strongest on total case rate (tcr) (safer than 47% of same-industry peers) and weakest on fatalities (safer than 0%), blended into one 0-100 breakdown against same-industry peers. A missing measure drops out and redistributes its weight rather than deflating the score. This is a per-dimension breakdown, distinct from the single letter grade above it (which weights TCR alone against the BLS industry benchmark).

F

27/100

Percentile-weighted across 3 of 3 measures

Total Case Rate (TCR)
D 3.12 per 100 workers

Safer than 47% of industry peers

DART rate
F 2.93 per 100 workers

Safer than 22% of industry peers

Fatalities
F 1

Safer than 0% of industry peers

Benchmarked live against every credibly-rated employer in the same NAICS industry code in the current OSHA extract (a segment must have at least 8 rated peers to benchmark). Not a legal or compliance determination; PlainSafetyScore's own weighting (TCR 40%, DART 35%, fatalities 25%).

Rising injury rate

Sturgis Molded Products: 2.4 → 5.4 TCR

Peak year 2024 @ 5.4 TCR · DART/TCR 0.94× in 2024

Sturgis Molded Products's TCR rose 3.0 from 2.4 in 2017 to 5.4 in 2024. In 2024, DART was 0.94× this establishment's average TCR (severity share of cases).

OSHA ITA Form 300A scorecard

Establishment book 333249 · Sturgis, MI AT/BELOW-IND · MID

Grade C · TCR 3.1 · 95% of ind

  • DART 2.9 DART
  • RANK #25/42
  • PHOTO Harmony Systems & Se…
  • BOOK 7y book
  • INJ 48 inj
  • SIZE ~207 FTE

Nearest TCR peer: Harmony Systems & Service LLC (0.0 TCR gap)

Read with this employer → · Industry book → · Michigan employers → · Look up another →

Sturgis Molded Products in the TCR neighbourhood

Average Total Case Rate among this establishment and nearest same-industry peers

TCR

What this shows Sturgis Molded Products averages 3.1 TCR (95% of the Injection molding machinery for plastics manufacturing BLS benchmark).

Source U.S. Department of Labor, OSHA Injury Tracking Application (Form 300A) As of 2026-08-25

Sturgis Molded Products TCR series: 2017=2.4 · 2018=2 · 2019=2.4 · 2020=1.7 · 2022=5.4 · 2023=2.6 · 2024=5.4 · BLS 3.3

Where Sturgis Molded Products falls in its industry

448 Injection molding machinery fo establishments

Safer than 47% of graded establishments in this industry, whose median TCR is 3.0.

More dangerous than peersSafer than peers

Narrower to Michigan alone (the establishments it most directly competes with for workers and contracts): ranked #25 safest of 42 Injection molding machinery fo employers in Michigan.

Sturgis Molded Products (207 employees, TCR 3.1) among 29 same-industry peers, split at the industry median of 70 employees and a TCR of 3.0 2×2 strategic matrix plotting 30 entities by Average employees (X) and Total Case Rate (Y), with a crosshair dividing the plot into four quadrants. Larger & higher-riskSmaller & higher-riskLarger & saferSmaller & safer than peers 0200400600800 0246810 Average employees Total Case Rate Sturgis Molded Products
Sturgis Molded Products (207 employees, TCR 3.1) among 29 same-industry peers, split at the industry median of 70 employees and a TCR of 3.0

Sturgis Molded Products has more employees than the Injection molding machinery for plastics median and a higher injury rate than the industry's median TCR of 3.0. Workforce size and injury rate do not always move together within the same industry -- some of its smaller peers run higher rates than its larger ones, and vice versa.

Year-by-Year Safety Data

Year TCR DART Injuries Illnesses Fatalities
2024 5.4 2.9 12 1 0
2023 2.6 0.4 6 0 0
2022 5.4 3.9 10 1 1
2020 1.7 1.7 3 0 0
2019 2.4 1.2 6 0 0
2018 2.0 0.8 5 0 0
2017 2.4 1.2 6 0 0

OSHA ITA peer cross-reference

Establishment peer ledger

333249 · MI · Sturgis

448 Injection molding machinery for plastics manufacturing employers nationwide with a credible TCR · 16,393 rated employers in Michigan with headcount on file · 35 employers in Sturgis, MI · 4 cross-state NAT-TCR peers · 4 cross-state NAT-SIZE peers. Closest matches by relationship code are listed below.

Rel Establishment Metric
NAICS-TCR Harmony Systems & Service LLC 3.1 TCR
NAICS-TCR Tri-Tech Molding 3.1 TCR
NAICS-TCR SPXFLOW Delavan Operations 3.1 TCR
NAICS-TCR Sono-Tek Corporation 3.1 TCR
STATE-SIZE Walters Gardens Inc 207 FTE
STATE-SIZE Bergstrom Operating Co. dba Thornton and Grooms 207 FTE
STATE-SIZE Arvco Kalamazoo 207 FTE
STATE-SIZE ADAC Automotive, Inc. - Olthoff Plant 207 FTE
CITY-NEAR AN Sturgis 482 FTE
CITY-NEAR Morgan Olson Plant 5 426 FTE
CITY-NEAR Morgan Olson Plant 1 357 FTE
CITY-NEAR Burr Oak Tool Inc. 314 FTE
NAT-TCR Berkeley Springs Bypass 3.1 TCR
NAT-TCR Affordable Concepts, Inc. 3.1 TCR
NAT-TCR Gooseneck Trailer Mfg. 3.1 TCR
NAT-TCR Americold Logistics, LLC: Lowell 3.1 TCR
NAT-SIZE Wayne's Electrical Inc. 207 FTE
NAT-SIZE Birmingham Fastener & Supply, Inc. 207 FTE
NAT-SIZE Crown Park Rehabilitation and Nursing Center 207 FTE
NAT-SIZE Store 1776 207 FTE

Rel codes: NAICS-TCR · STATE-SIZE · CITY-NEAR · NAT-TCR/NAT-SIZE cross-state. Read with this employer →

Data Source: OSHA Injury Tracking Application (ITA), mandatory establishment-level injury/illness reports. Grades compare employer Total Case Rate (TCR) to BLS IIF industry benchmarks. Data covers years reported by this establishment: 2024, 2023, 2022, 2020, 2019, 2018, 2017. This is publicly available government data - not a legal determination of workplace conditions.
Data sourced from official public datasets. See our methodology for details.