Powder coating metals and metal products for the trade · Virginia

Thermal Spray Solutions LLC

Chesapeake, VA · ~33 workers · 2 years of OSHA Injury Tracking Application data.

C
Average Safety Record
3.6
Avg TCR
3.3
Industry avg
0
Fatalities
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The verdict

Thermal Spray Solutions LLC runs at 110% of its industry's injury rate - about level with the typical Powder coating metals and metal products for the trade workplace, earning a grade C.

Thermal Spray Solutions LLC: 3.6 TCR = 110% of Powder coating metals and metal products for the trade BLS 3.3 · 2y Form 300A (see methodology below)

Thermal Spray Solutions LLC safety composite

Thermal Spray Solutions LLC scores strongest on total case rate (tcr) (safer than 53% of same-industry peers) and weakest on dart rate (safer than 29%), blended into one 0-100 breakdown against same-industry peers. A missing measure drops out and redistributes its weight rather than deflating the score. This is a per-dimension breakdown, distinct from the single letter grade above it (which weights TCR alone against the BLS industry benchmark).

D

44/100

Percentile-weighted across 3 of 3 measures

Total Case Rate (TCR)
D 3.64 per 100 workers

Safer than 53% of industry peers

DART rate
F 3.7 per 100 workers

Safer than 29% of industry peers

Fatalities
D 0

Safer than 51% of industry peers

Benchmarked live against every credibly-rated employer in the same NAICS industry code in the current OSHA extract (a segment must have at least 8 rated peers to benchmark). Not a legal or compliance determination; PlainSafetyScore's own weighting (TCR 40%, DART 35%, fatalities 25%).

Thermal Spray Solutions LLC held a steady TCR band

Thermal Spray Solutions LLC's TCR held near 0.1 from 3.6 in 2023 to 3.7 in 2024. In 2024, DART was 1.02× this establishment's average TCR (severity share of cases).

2023=3.6 · 2024=3.7

OSHA ITA Form 300A scorecard

Establishment book 332812 · Chesapeake, VA ABOVE-IND · SMALL

Grade C · TCR 3.6 · 110% of ind

  • DART 3.7 DART
  • RANK #1/4
  • PHOTO GALVANIZERS, Inc.
  • BOOK 2y book
  • INJ 2 inj
  • SIZE ~33 FTE

Nearest TCR peer: GALVANIZERS, Inc. (0.0 TCR gap)

Read with this employer → · Industry book → · Virginia employers → · Look up another →

Thermal Spray Solutions LLC in the TCR neighbourhood

Average Total Case Rate among this establishment and nearest same-industry peers

TCR

What this shows Thermal Spray Solutions LLC averages 3.6 TCR (110% of the Powder coating metals and metal products for the trade BLS benchmark).

Source U.S. Department of Labor, OSHA Injury Tracking Application (Form 300A) As of 2026-08-25

Thermal Spray Solutions LLC TCR series: 2023=3.6 · 2024=3.7 · BLS 3.3

Where Thermal Spray Solutions LLC falls in its industry

646 Powder coating metals and meta establishments

Safer than 53% of graded establishments in this industry, whose median TCR is 3.9.

More dangerous than peersSafer than peers

Narrower to Virginia alone (the establishments it most directly competes with for workers and contracts): ranked #1 safest of 4 Powder coating metals and meta employers in Virginia.

Thermal Spray Solutions LLC (33 employees, TCR 3.6) among 29 same-industry peers, split at the industry median of 58 employees and a TCR of 3.9 2×2 strategic matrix plotting 30 entities by Average employees (X) and Total Case Rate (Y), with a crosshair dividing the plot into four quadrants. Larger & higher-riskSmaller & higher-riskLarger & saferSmaller & safer than peers 0200400600 0510152025 Average employees Total Case Rate Thermal Spray Solutions LLC
Thermal Spray Solutions LLC (33 employees, TCR 3.6) among 29 same-industry peers, split at the industry median of 58 employees and a TCR of 3.9

Thermal Spray Solutions LLC has fewer employees than the Powder coating metals and metal products median and a lower injury rate than the industry's median TCR of 3.9. Workforce size and injury rate do not always move together within the same industry -- some of its smaller peers run higher rates than its larger ones, and vice versa.

Year-by-Year Safety Data

Year TCR DART Injuries Illnesses Fatalities
2024 3.7 3.7 1 0 0
2023 3.6 3.6 1 0 0

OSHA ITA peer cross-reference

Establishment peer ledger

332812 · VA · Chesapeake

646 Powder coating metals and metal products for the trade employers nationwide with a credible TCR · 12,673 rated employers in Virginia with headcount on file · 434 employers in Chesapeake, VA · 4 cross-state NAT-TCR peers · 4 cross-state NAT-SIZE peers. Closest matches by relationship code are listed below.

Rel Establishment Metric
NAICS-TCR GALVANIZERS, Inc. 3.6 TCR
NAICS-TCR Division 15 3.6 TCR
NAICS-TCR Houston Mfg 3.6 TCR
NAICS-TCR QuantumClean-Hillsboro 3.6 TCR
STATE-SIZE Commonwealth Gin 33 FTE
STATE-SIZE ALTAVISTA POWER STATION 33 FTE
STATE-SIZE NAES : Mecklenburg 33 FTE
STATE-SIZE Orsted - Charlottesville 33 FTE
CITY-NEAR Amazon.com Services LLC - ORF2 2,432 FTE
CITY-NEAR Chesapeake Regional Medical Center 2,059 FTE
CITY-NEAR QVC Chesapeake, Inc. 1,056 FTE
CITY-NEAR Crossways 931 FTE
NAT-TCR KRB Machinery 3.6 TCR
NAT-TCR Wildcat Dairy LLC 3.6 TCR
NAT-TCR Pride Plating 3.6 TCR
NAT-TCR PJF Corp 3.6 TCR
NAT-SIZE Max Johnson Trucking Inc 33 FTE
NAT-SIZE Moses Lake Operations 33 FTE
NAT-SIZE City of Dallas Center 33 FTE
NAT-SIZE North Las Vegas 33 FTE

Rel codes: NAICS-TCR · STATE-SIZE · CITY-NEAR · NAT-TCR/NAT-SIZE cross-state. Read with this employer →

Data Source: OSHA Injury Tracking Application (ITA), mandatory establishment-level injury/illness reports. Grades compare employer Total Case Rate (TCR) to BLS IIF industry benchmarks. Data covers years reported by this establishment: 2024, 2023. This is publicly available government data - not a legal determination of workplace conditions.

Read our methodology - how this data is sourced, computed, and verified.

Data sourced from official public datasets. See our methodology for details.