Iron foundries · Wisconsin

Waupaca Foundry, Inc. Plant 1

Waupaca, WI · ~520 workers · 9 years of OSHA Injury Tracking Application data.

F
Failing Safety Record
9.0
Avg TCR
3.3
Industry avg
0
Fatalities
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The verdict

Waupaca Foundry, Inc. Plant 1 runs at 273% of its industry's injury rate - far more dangerous than the typical Iron foundries workplace, earning a grade F.

Waupaca Foundry, Inc. Plant 1: 9.0 TCR = 273% of Iron foundries BLS 3.3 · 9y Form 300A (see methodology below)

Waupaca Foundry, Inc. Plant 1 safety composite

Waupaca Foundry, Inc. Plant 1 scores strongest on fatalities (safer than 52% of same-industry peers) and weakest on dart rate (safer than 23%), blended into one 0-100 breakdown against same-industry peers. A missing measure drops out and redistributes its weight rather than deflating the score. This is a per-dimension breakdown, distinct from the single letter grade above it (which weights TCR alone against the BLS industry benchmark).

D

37/100

Percentile-weighted across 3 of 3 measures

Total Case Rate (TCR)
D 9 per 100 workers

Safer than 39% of industry peers

DART rate
F 6.73 per 100 workers

Safer than 23% of industry peers

Fatalities
D 0

Safer than 52% of industry peers

Benchmarked live against every credibly-rated employer in the same NAICS industry code in the current OSHA extract (a segment must have at least 8 rated peers to benchmark). Not a legal or compliance determination; PlainSafetyScore's own weighting (TCR 40%, DART 35%, fatalities 25%).

Rising injury rate

Waupaca Foundry, Inc. Plant 1: 7.0 → 9.9 TCR

Peak year 2018 @ 12.8 TCR · DART/TCR 0.75× in 2024

Waupaca Foundry, Inc. Plant 1's TCR rose 2.9 from 7.0 in 2016 to 9.9 in 2024. Peak filing year was 2018 at 12.8 TCR. In 2024, DART was 0.75× this establishment's average TCR (severity share of cases).

OSHA ITA Form 300A scorecard

Establishment book 331511 · Waupaca, WI ABOVE-IND · MID

Grade F · TCR 9.0 · 273% of ind

  • DART 6.7 DART
  • RANK #22/39
  • PHOTO SP Foundry
  • BOOK 9y book
  • INJ 376 inj
  • SIZE ~520 FTE

Nearest TCR peer: SP Foundry (0.0 TCR gap)

Read with this employer → · Industry book → · Wisconsin employers → · Look up another →

Waupaca Foundry, Inc. Plant 1 in the TCR neighbourhood

Average Total Case Rate among this establishment and nearest same-industry peers

TCR

What this shows Waupaca Foundry, Inc. Plant 1 averages 9.0 TCR (273% of the Iron foundries BLS benchmark).

Source U.S. Department of Labor, OSHA Injury Tracking Application (Form 300A) As of 2026-08-25

Waupaca Foundry, Inc. Plant 1 TCR series: 2016=7 · 2017=8.6 · 2018=12.8 · 2019=9.2 · 2020=9.7 · 2021=9.8 · 2022=7 · 2023=7 · 2024=9.9 · BLS 3.3

Where Waupaca Foundry, Inc. Plant 1 falls in its industry

272 Iron foundries establishments

Safer than 39% of graded establishments in this industry, whose median TCR is 7.2.

More dangerous than peersSafer than peers

Narrower to Wisconsin alone (the establishments it most directly competes with for workers and contracts): ranked #22 safest of 39 Iron foundries employers in Wisconsin.

Waupaca Foundry, Inc. Plant 1 (520 employees, TCR 9.0) among 29 same-industry peers, split at the industry median of 112 employees and a TCR of 7.2 2×2 strategic matrix plotting 30 entities by Average employees (X) and Total Case Rate (Y), with a crosshair dividing the plot into four quadrants. Larger & higher-riskSmaller & higher-riskLarger & saferSmaller & safer than peers 0200400600 0510152025 Average employees Total Case Rate Waupaca Foundry, Inc. Plant 1
Waupaca Foundry, Inc. Plant 1 (520 employees, TCR 9.0) among 29 same-industry peers, split at the industry median of 112 employees and a TCR of 7.2

Waupaca Foundry, Inc. Plant 1 has more employees than the Iron foundries median and a higher injury rate than the industry's median TCR of 7.2. Workforce size and injury rate do not always move together within the same industry -- some of its smaller peers run higher rates than its larger ones, and vice versa.

Year-by-Year Safety Data

Year TCR DART Injuries Illnesses Fatalities
2024 9.9 6.7 38 9 0
2023 7.0 3.8 27 6 0
2022 7.0 4.9 32 1 0
2021 9.8 7.0 41 5 0
2020 9.7 6.5 41 4 0
2019 9.2 7.1 44 8 0
2018 12.8 7.8 61 19 0
2017 8.6 5.3 51 1 0
2016 7.0 4.9 41 0 0

OSHA ITA peer cross-reference

Establishment peer ledger

331511 · WI · Waupaca

272 Iron foundries employers nationwide with a credible TCR · 12,834 rated employers in Wisconsin with headcount on file · 33 employers in Waupaca, WI · 4 cross-state NAT-TCR peers · 4 cross-state NAT-SIZE peers. Closest matches by relationship code are listed below.

Rel Establishment Metric
NAICS-TCR SP Foundry 9.0 TCR
NAICS-TCR SanCasT 8.9 TCR
NAICS-TCR Graham White Foundry 1201 9.2 TCR
NAICS-TCR Metal Technologies Auburn, LLC 9.2 TCR
STATE-SIZE MMC- Eau Claire 520 FTE
STATE-SIZE 1855-WIAPP017 520 FTE
STATE-SIZE Wisconsin Army National Guard 520 FTE
STATE-SIZE Modine Manufacturing Company - Racine 521 FTE
CITY-NEAR Waupaca Foundry, Inc. Plant 2/3 834 FTE
CITY-NEAR ThedaCare Medical Center Waupaca 279 FTE
CITY-NEAR Waupaca Foundry, Inc. Plant 0 (Corporate) 215 FTE
CITY-NEAR Gusmer Enterprises, Inc. - Waupaca 213 FTE
NAT-TCR Colfax Store 9.0 TCR
NAT-TCR Valley View Health Campus 9.0 TCR
NAT-TCR West Central Electric Cooperative,Inc. 9.0 TCR
NAT-TCR HBC Services Company (W003) 9.0 TCR
NAT-SIZE KSH - KUKA Systems N.A. LLC 520 FTE
NAT-SIZE Lear Guilford - Kenansville 520 FTE
NAT-SIZE Baylor Heart and Vascular Center, L.L.P. 520 FTE
NAT-SIZE Plant City 520 FTE

Rel codes: NAICS-TCR · STATE-SIZE · CITY-NEAR · NAT-TCR/NAT-SIZE cross-state. Read with this employer →

Data Source: OSHA Injury Tracking Application (ITA), mandatory establishment-level injury/illness reports. Grades compare employer Total Case Rate (TCR) to BLS IIF industry benchmarks. Data covers years reported by this establishment: 2024, 2023, 2022, 2021, 2020, 2019, 2018, 2017, 2016. This is publicly available government data - not a legal determination of workplace conditions.
Data sourced from official public datasets. See our methodology for details.