Industry profile · NAICS 331511

Gray iron foundries

Workplace injury rates across 276 OSHA-reporting establishments in this industry, 2016–2024. Average TCR uses the 272 establishments with a credible rate.

276
Employers
8.9
Avg TCR (rated)
3.3
BLS benchmark
17,142
Injuries (all)

TCR, interpreted

Far above average

8.9 avg TCR

The industry picture

According to OSHA ITA filings (2016–2024), Gray iron foundries ranks #12 of 540 industries with at least 100 rated employers by average Total Case Rate (higher TCR = more injuries per 100 workers). The 272 rated employers in Gray iron foundries average 8.9 recordable injuries per 100 workers, 2.7 times the BLS national benchmark of 3.3.

#12 of 540
corpus TCR rank · ≥100 rated
8.9
avg TCR · rated subset
3.3
BLS national benchmark
272
rated employers

ITA inventory (276) and injury totals cover every reporting establishment; the average TCR is the rated subset only. Corpus rank matches /rankings/most-dangerous-industries (≥100 rated employers). BLS IIF is a separate survey population, see Methodology → Three Populations.

Where Gray iron foundries sits nationally on injury rate

Average Total Case Rate, industries with ≥100 rated employers

9 Among the most dangerous lower TCR than 2% of 540 industries

Industries, banded by average TCR

Each bar is a band; taller bars hold more industries. The dashed line + filled bar mark this entry. Hover or tap any bar for its full count and share, and where it sits relative to this entry.

Source OSHA Injury Tracking Application (2016–2024) · 2026-08-25

Gray iron foundries injury rate, 2016–2024

Industry-average TCR has fallen across this span (6.8 → 6.2) · NAICS 331511

56789 201620172018201920202021202220232024 6.17
OSHA ITA employer_yearly, 2016-2024 · establishments with >=200,000 hours worked and a credible TCR each year (69 in the latest year shown)

What Gray iron foundries Safety Data Reveals

According to OSHA's Injury Tracking Application (2016–2024), Gray iron foundries ranks #12 of 540 industries with at least 100 rated establishments by rated-subset average Total Case Rate (same basis as the most-dangerous-industries ranking; higher TCR means more injuries). The Gray iron foundries sector (NAICS 331511) encompasses 276 distinct employer establishments currently reporting to OSHA's Injury Tracking Application. Across this cohort, workers have logged 17,142 recordable injuries during the 2016–2024 reporting window. The industry-weighted average Total Case Rate (TCR) of 8.9 injuries per 100 full-time workers per year is computed on the 272 establishments with a credible rate (see methodology). Because OSHA's ITA mandates submission from establishments with 250+ employees plus all high-hazard industries at 20+ employees, this dataset represents a structural slice of U.S. workplace risk rather than a voluntary sample.

The Bureau of Labor Statistics publishes a separate national benchmark TCR of 3.3 for this NAICS code, derived from the BLS Survey of Occupational Injuries and Illnesses. Comparing the two, the ITA-reported rate of 8.9 is higher than the BLS benchmark, a gap that typically widens when the industry contains many large, high-exposure establishments required to file ITA reports. Employers in the table below are sorted so you can see how far individual establishments deviate from both the industry average and the national benchmark.

The practical value of industry-level safety data is threefold. First, jobseekers can gauge whether a prospective employer is better or worse than its industry peers, not just absolute injury counts, which tilt toward larger payrolls. Second, insurers and workers' compensation carriers use sector TCR as a baseline for experience-modification adjustments. Third, safety professionals benchmark their own programs against the cohort median. Use the grade-sorted employer list below to identify specific establishments within Gray iron foundries that outperform or underperform the sector average, and click through to each record for year-by-year injury, illness, and fatality breakdowns.

Employers in this industry, by injury rate

Page 1 of 6
EmployerLocationGradeAvg TCR
St. Marys Foundry, Inc.Saint Marys, OHF29.9
Hamburg Plow Works Inc.Hamburg, PAF29.2
Southern CaliforniaOntario, CAF29.0
Western Foundries, Inc.Longmont, COF28.8
Badger Foundry Co., WinonaWinona, MNF28.4
Mount Joy FoundryMount Joy, PAF26.3
Seneca Foundry, Inc.Webster City, IAF25.6
Kcng LLCCedar Falls, IAF24.9
The Taylor & Fenn CompanyWindsor, CTF24.1
West Salisbury Foundry and Machine Co., Inc.West Salisbury, PAF23.8
Badger Iron Works, Inc.Menomonie, WIF23.8
Washburn Iron Works. Inc.Washburn, WIF23.2
Badger Foundry CompanyWinona, MNF22.7
Mid-City Foundry CompanyMilwaukee, WIF22.5
Rochester Metal ProductsRochester, INF22.5
The Taylor and Fenn CompanyWindsor, CTF22.1
St Marys FoundrySt Marys, OHF22.0
Foundry DivisionHanover, PAF22.0
Manitowoc Grey Iron FoundryManitowoc, WIF21.5
Pier Foundry & Pattern Shop, Inc.St. Paul, MNF20.6
Eureka Foundry CompanyChattanooga, TNF20.6
Progressive FoundryPerry, IAF20.2
Manchester Metals, IncNorth Manchester, INF20.2
Blue Diamond Steel Casting LLCPigeon, MIF19.1
Prospect Foundry LLCMinneapolis, MNF19.1
Russelloy Iron Foundry, LLCDurant, IAF19.1
Waupaca Foundry - Plant 1 OS MichiganIronwood, MIF18.7
Mid-City Foundry Co. - Milwaukee DivisionMilwaukee, WIF18.6
Donsco Inc Mount Joy FoundryMount Joy, PAF18.5
TorranceLa Crosse, WIF18.1
Donsco Inc Wightsville FoundryWrightsville, PAF17.8
BW Supply CompanyLyons, OHF17.7
Mid-City Foundry United DivisionGrafton, WIF17.4
EBAA IRon Inc eastlandEastland, TXF16.9
Clarksville Foundry, Inc.Clarksville, TNF16.8
De Pere Foundry IncDe Pere, WIF16.4
Hodge FoundryGreenville, PAF16.1
Bremen Castings, Inc., - Foundry @ 500 N. BaltimoreBremen, INF16.1
O.S. Kelly CompanySpringfield, OHF16.1
Great Lakes Castings, LLC HollandHolland, MIF15.9
Mid-City Foundry Co. - United DivisionGrafton, WIF15.9
Wrightsville FoundryWrightsville, PAF15.8
Fountain FoundryVeedersburg, INF15.8
Huron Casting IncPigeon, MIF15.5
Winnebago Foundry IncSouth Beloit, ILF15.4
Great Lakes Castings, LLCLudington, MIF15.1
Benton Foundry, Inc.Benton, PAF14.9
Plymouth Foundry, IncPlymouth, INF14.9
MCF Milwaukee PlantMilwaukee, WIF14.8
Franklin Iron Works, IncThorsby, ALF14.7
Page 1 of 6 Next →

Nationwide industries with similar injury rates or employer scale

Two PlainSafetyScore-derived peer sets for Gray iron foundries: nearest NAICS cohorts by rated-subset average TCR and by OSHA-reporting employer inventory. These are cross-industry neighborhoods, not the employer list above.

Frequently Asked Questions

What is the average injury rate (TCR) in Gray iron foundries?

Across 272 OSHA-reporting establishments with a credible rate, Gray iron foundries averages 8.9 recordable injuries per 100 full-time workers per year (Total Case Rate, 2016-2024). The BLS national benchmark for this NAICS code is 3.3.

How does Gray iron foundries compare with other industries nationally?

Gray iron foundries ranks #12 of 540 industries with at least 100 rated employers by average TCR (highest TCR = #1, most dangerous). That places it above 2% of ranked industries by injury rate.

How many employers report in Gray iron foundries?

276 establishments report to OSHA's Injury Tracking Application under this NAICS code, of which 272 have a credible enough filing history to carry a rated average TCR.

Data sourced from official public datasets, PlainSafetyScore's OSHA ITA / BLS-based industry database (2016-2024). Retrieved and formatted by PlainSafetyScore. See our methodology for details.

Working in Gray iron foundries?

This sector averages 8.9 against a BLS benchmark of 3.3 - but individual employers span the full A-to-F range.

Sector figures use the credible-subset mean across reporting employers; a benchmark is not any single establishment's measured rate.

Every figure and grade on PlainSafetyScore is computed directly from OSHA's published Injury Tracking Application data and BLS industry benchmarks, no number is typed in by an editor. See our editorial standards & corrections policy, the methodology behind these safety grades, or report a data error. Data current as of 2016-2024 OSHA ITA release.

Gray iron foundries Safety FAQ

What is the average injury rate (TCR) in Gray iron foundries?

Across 272 OSHA-reporting establishments with a credible rate, Gray iron foundries averages 8.9 recordable injuries per 100 full-time workers per year (Total Case Rate, 2016-2024). The BLS national benchmark for this NAICS code is 3.3.

How does Gray iron foundries compare with other industries nationally?

Gray iron foundries ranks #12 of 540 industries with at least 100 rated employers by average TCR (highest TCR = #1, most dangerous). That places it above 2% of ranked industries by injury rate.

How many employers report in Gray iron foundries?

276 establishments report to OSHA's Injury Tracking Application under this NAICS code, of which 272 have a credible enough filing history to carry a rated average TCR.