Nonferrous die-casting foundries · Michigan
ZD Metal Products
Petoskey, MI · ~54 workers · 4 years of OSHA Injury Tracking Application data.
- F
- Failing Safety Record
- 10.6
- Avg TCR
- 3.3
- Industry avg
- 0
- Fatalities
The verdict
ZD Metal Products runs at 321% of its industry's injury rate - far more dangerous than the typical Nonferrous die-casting foundries workplace, earning a grade F.
- F
- Failing Safety Record
- 10.6
- avg TCR · per 100 workers
- 3.3
- industry benchmark (BLS)
- 28
- recordable injuries tracked
Grade compares ZD Metal Products's OSHA Total Case Rate of 10.6 to the Nonferrous die-casting foundries BLS benchmark of 3.3 (321% of benchmark) across 4 years of Form 300A filings (2016–2024). <a href="/methodology">See methodology</a> for reporting-limitation caveats.
Injury rate over time
ZD Metal Products's yearly Total Case Rate, against the 3.3 industry benchmark.
Where ZD Metal Products falls in its industry
223 Nonferrous die-casting foundri establishmentsSafer than 13% of graded establishments in this industry, whose median TCR is 4.7.
Narrower to Michigan alone (the establishments it most directly competes with for workers and contracts): ranked #28 safest of 32 Nonferrous die-casting foundri employers in Michigan.
Trend analysis for ZD Metal Products
Between 2017 and 2024, ZD Metal Products's Total Case Rate improved from 16.6 to 4.3 recordable injuries per 100 full-time workers, a 74% decrease across 7 years of OSHA reporting.
The safest year on record was 2024, at a TCR of 4.3, while 2017 saw the highest rate, at 16.6, a spread of 12.4 points between the best and worst reporting years. That's a wide swing relative to the establishment's overall rate, worth checking the year-by-year table below for whether a single severe year is driving the average, rather than a sustained trend.
Summed across those 4 reporting years, ZD Metal Products recorded 28 total injuries and illnesses, with no fatalities reported in any of those years. Readers comparing establishments should weigh the 4-year trend above alongside establishment size, since a larger workforce naturally accumulates more raw incidents even at a lower per-100-worker rate.
Verify This Employer with OSHA
The 28 injuries, 2 illnesses shown on this page for ZD Metal Products are sourced from its own 4 years of mandatory OSHA Form 300A summaries. Cross-check the underlying establishment record directly against the federal source, name, NAICS classification, recordable case totals, and inspection history are all searchable on OSHA's Establishment-Specific Injury and Illness Data system.
Verify on OSHA Establishment SearchSource: U.S. Department of Labor, OSHA Establishment-Specific Injury and Illness Data. NAICS 331523 - Nonferrous die-casting foundries.
DART Rate, Transparent Calculation (2024)
What is the DART rate formula?
DART (Days Away, Restricted, or Transferred) is computed by OSHA as incidents × 200,000 ÷ hours worked. The 200,000-hour denominator equals roughly 100 full-time workers, which lets establishments of very different sizes be compared directly.
0 DART incidents × 200,000 ÷ 93,763 hours worked = 0.00 DART
Methodology: 29 CFR 1904, OSHA Form 300A recordkeeping
Cross-Validating Context, Establishment vs Industry vs State
| Benchmark | TCR | Source |
|---|---|---|
| ZD Metal Products (this establishment) | 10.58 | OSHA ITA Form 300A, 4-year avg |
| Aluminum die-castings, unfinished, manufacturing industry avg | 3.30 | BLS IIF, NAICS 331523 |
| Michigan state avg (all industries) | 4.73 | OSHA ITA, state-level rollup |
Industry benchmarks: Bureau of Labor Statistics, Injuries, Illnesses, and Fatalities (IIF) program
Reportable Incident Timeline
Year-by-year reportable incidents (recordable injuries + illnesses + fatalities) submitted by ZD Metal Products to OSHA's Injury Tracking Application. Each row anchors to OSHA's inspection records search where you can pull the underlying inspection case numbers and citations for that establishment-year.
- 2024: 2 reportable incidents · 2 injuries, 0 illnesses, 0 fatalities - OSHA inspection records (case numbers)
- 2023: 3 reportable incidents · 3 injuries, 0 illnesses, 0 fatalities - OSHA inspection records (case numbers)
- 2018: 11 reportable incidents · 11 injuries, 0 illnesses, 0 fatalities - OSHA inspection records (case numbers)
- 2017: 14 reportable incidents · 12 injuries, 2 illnesses, 0 fatalities - OSHA inspection records (case numbers)
Source: OSHA Inspection Information System (IMIS) - inspection case-number records
Year-by-Year Safety Data
| Year | TCR | DART | Injuries | Illnesses | Fatalities |
|---|---|---|---|---|---|
| 2024 | 4.3 | 0.0 | 2 | 0 | 0 |
| 2023 | 8.4 | 5.6 | 3 | 0 | 0 |
| 2018 | 13.1 | 2.4 | 11 | 0 | 0 |
| 2017 | 16.6 | 5.9 | 12 | 2 | 0 |
What this grade means for you
Use this grade as a relative read on ZD Metal Products's reported OSHA injury record versus its Nonferrous die-casting foundries peers, not a verdict on whether any single site is safe today.
- At 321% of the Nonferrous die-casting foundries benchmark, ZD Metal Products reports more injuries than typical peers, ask specifically how the employer is reducing them. Know your rights
- Judge this record against the wider Nonferrous die-casting foundries sector, where injury rates vary widely, before comparing it in isolation. See the industry
- Grades reflect 2016–2024 filings; check the latest establishment record straight from OSHA, or look up a different employer. Look up another
Safety grades reflect employers' self-reported OSHA Form 300A filings from 2016 to 2024 and can lag current conditions. A grade is not a guarantee that any specific workplace is safe or unsafe today. See our methodology and disclaimer.
Frequently Asked Questions
What is ZD Metal Products's safety grade?
How many injuries has ZD Metal Products reported?
Similar Employers
Matched by safety record across the industry, by workforce size within Michigan, and by nearby establishments in Petoskey - a different peer set than the category browse links below.
Similar TCR (~10.6)
Similar size (~54 workers)
Read our methodology - how this data is sourced, computed, and verified.
Every figure and grade on PlainSafetyScore is computed directly from OSHA's published Injury Tracking Application data and BLS industry benchmarks, no number is typed in by an editor. See our editorial standards & corrections policy, the methodology behind these safety grades, or report a data error. Data current as of 2016-2024 OSHA ITA release.