Orthopedic devices manufacturing · Indiana

Zimmer Biomet

Warsaw, IN · ~3,818 workers · 3 years of OSHA Injury Tracking Application data.

A
Excellent Safety Record
0.2
Avg TCR
3.3
Industry avg
0
Fatalities
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The verdict

Zimmer Biomet runs at 7% of its industry's injury rate - far safer than the typical Orthopedic devices manufacturing workplace, earning a grade A.

Zimmer Biomet: 0.2 TCR = 7% of Orthopedic devices manufacturing BLS 3.3 · 3y Form 300A (see methodology below)

Zimmer Biomet safety composite

Zimmer Biomet scores strongest on total case rate (tcr) (safer than 98% of same-industry peers) and weakest on fatalities (safer than 50%), blended into one 0-100 breakdown against same-industry peers. A missing measure drops out and redistributes its weight rather than deflating the score. This is a per-dimension breakdown, distinct from the single letter grade above it (which weights TCR alone against the BLS industry benchmark).

C

74/100

Percentile-weighted across 3 of 3 measures

Total Case Rate (TCR)
A 0.22 per 100 workers

Safer than 98% of industry peers

DART rate
C 0.05 per 100 workers

Safer than 63% of industry peers

Fatalities
D 0

Safer than 50% of industry peers

Benchmarked live against every credibly-rated employer in the same NAICS industry code in the current OSHA extract (a segment must have at least 8 rated peers to benchmark). Not a legal or compliance determination; PlainSafetyScore's own weighting (TCR 40%, DART 35%, fatalities 25%).

Zimmer Biomet held a steady TCR band

Zimmer Biomet's TCR held near 0.3 from 0.4 in 2016 to 0.1 in 2023. Peak filing year was 2016 at 0.4 TCR. In 2023, DART was 0.23× this establishment's average TCR (severity share of cases).

2016=0.4 · 2022=0.2 · 2023=0.1

OSHA ITA Form 300A scorecard

Establishment book 339113 · Warsaw, IN AT/BELOW-IND · LARGE

Grade A · TCR 0.2 · 7% of ind

  • DART 0.1 DART
  • RANK #1/26
  • PHOTO PTS Diagnostics
  • BOOK 3y book
  • INJ 25 inj
  • SIZE ~3,818 FTE

Nearest TCR peer: PTS Diagnostics (0.0 TCR gap)

Read with this employer → · Industry book → · Indiana employers → · Look up another →

Zimmer Biomet in the TCR neighbourhood

Average Total Case Rate among this establishment and nearest same-industry peers

TCR

What this shows Zimmer Biomet averages 0.2 TCR (7% of the Orthopedic devices manufacturing BLS benchmark).

Source U.S. Department of Labor, OSHA Injury Tracking Application (Form 300A) As of 2026-08-25

Zimmer Biomet TCR series: 2016=0.4 · 2022=0.2 · 2023=0.1 · BLS 3.3

Where Zimmer Biomet falls in its industry

555 Orthopedic devices manufacturi establishments

Safer than 98% of graded establishments in this industry, whose median TCR is 2.1.

More dangerous than peersSafer than peers

Narrower to Indiana alone (the establishments it most directly competes with for workers and contracts): ranked #1 safest of 26 Orthopedic devices manufacturi employers in Indiana.

Zimmer Biomet (3,818 employees, TCR 0.2) among 29 same-industry peers, split at the industry median of 123 employees and a TCR of 2.1 2×2 strategic matrix plotting 30 entities by Average employees (X) and Total Case Rate (Y), with a crosshair dividing the plot into four quadrants. Larger & higher-riskSmaller & higher-riskLarger & saferSmaller & safer than peers 01,0002,0003,0004,0005,000 0246810 Average employees Total Case Rate Zimmer Biomet
Zimmer Biomet (3,818 employees, TCR 0.2) among 29 same-industry peers, split at the industry median of 123 employees and a TCR of 2.1

Zimmer Biomet has more employees than the Orthopedic devices manufacturing median and a lower injury rate than the industry's median TCR of 2.1. Workforce size and injury rate do not always move together within the same industry -- some of its smaller peers run higher rates than its larger ones, and vice versa.

Year-by-Year Safety Data

Year TCR DART Injuries Illnesses Fatalities
2023 0.1 0.1 3 0 0
2022 0.2 0.1 8 0 0
2016 0.4 0.3 14 1 0

OSHA ITA peer cross-reference

Establishment peer ledger

339113 · IN · Warsaw

555 Orthopedic devices manufacturing employers nationwide with a credible TCR · 12,750 rated employers in Indiana with headcount on file · 100 employers in Warsaw, IN · 4 cross-state NAT-TCR peers · 4 cross-state NAT-SIZE peers. Closest matches by relationship code are listed below.

Rel Establishment Metric
NAICS-TCR PTS Diagnostics 0.2 TCR
NAICS-TCR NuVasive Manufacturing - West Carrollton 0.2 TCR
NAICS-TCR Bioventus, LLC Durham 0.2 TCR
NAICS-TCR Talk To Me Technologies, LLC 0.2 TCR
STATE-SIZE Arcelormittal Indiana Harbor 3,844 FTE
STATE-SIZE 1855-ININD257 3,850 FTE
STATE-SIZE ININD257 ASCENSION ST VINCENT HOSPITAL - INDIANAPOLIS 3,772 FTE
STATE-SIZE Gary Works 3,767 FTE
CITY-NEAR Zimmer Biomet West Campus 4,088 FTE
CITY-NEAR Zimmer Biomet North Campus 2,533 FTE
CITY-NEAR DePuy Synthes Warsaw 1,151 FTE
CITY-NEAR Forte Residential, Inc. 717 FTE
NAT-TCR Albemarle Corporation - Pasadena 0.2 TCR
NAT-TCR Gulf Land Structures, LLC 0.2 TCR
NAT-TCR SMART Modular Technologies Inc. 0.2 TCR
NAT-TCR Cleveland Integrity Services, LLC 0.2 TCR
NAT-SIZE People Inc. 3,823 FTE
NAT-SIZE Torrance Memorial Medical Center 3,808 FTE
NAT-SIZE 4795-AA-PHX-PHOENIX-PHX-TRML 3,806 FTE
NAT-SIZE MHCMH-Cone-Moses H Cone Memorial Hospital 3,806 FTE

Rel codes: NAICS-TCR · STATE-SIZE · CITY-NEAR · NAT-TCR/NAT-SIZE cross-state. Read with this employer →

Data Source: OSHA Injury Tracking Application (ITA), mandatory establishment-level injury/illness reports. Grades compare employer Total Case Rate (TCR) to BLS IIF industry benchmarks. Data covers years reported by this establishment: 2023, 2022, 2016. This is publicly available government data - not a legal determination of workplace conditions.
Data sourced from official public datasets. See our methodology for details.