Gearmotors (i.e., power transmission equipment) manufacturing · Illinois

Bison Gear and Engineering

St. Charles, IL · ~278 workers · 3 years of OSHA Injury Tracking Application data.

C
Average Safety Record
3.7
Avg TCR
3.3
Industry avg
0
Fatalities
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The verdict

Bison Gear and Engineering runs at 113% of its industry's injury rate - about level with the typical Gearmotors (i.e., power transmission equipment) manufacturing workplace, earning a grade C.

Bison Gear and Engineering: 3.7 TCR = 113% of Gearmotors (i.e., power transmission equipment) manufacturing BLS 3.3 · 3y Form 300A (see methodology below)

Bison Gear and Engineering safety composite

Bison Gear and Engineering scores strongest on fatalities (safer than 50% of same-industry peers) and weakest on total case rate (tcr) (safer than 35%), blended into one 0-100 breakdown against same-industry peers. A missing measure drops out and redistributes its weight rather than deflating the score. This is a per-dimension breakdown, distinct from the single letter grade above it (which weights TCR alone against the BLS industry benchmark).

D

42/100

Percentile-weighted across 3 of 3 measures

Total Case Rate (TCR)
D 3.74 per 100 workers

Safer than 35% of industry peers

DART rate
D 1.49 per 100 workers

Safer than 44% of industry peers

Fatalities
D 0

Safer than 50% of industry peers

Benchmarked live against every credibly-rated employer in the same NAICS industry code in the current OSHA extract (a segment must have at least 8 rated peers to benchmark). Not a legal or compliance determination; PlainSafetyScore's own weighting (TCR 40%, DART 35%, fatalities 25%).

TCR Δ

−1.1

2017→2019

Bison Gear and Engineering injury rate improved

Bison Gear and Engineering's TCR fell 1.1 from 4.9 in 2017 to 3.7 in 2019. Peak filing year was 2017 at 4.9 TCR. In 2019, DART was 0.4× this establishment's average TCR (severity share of cases).

2017=4.9 · 2018=2.6 · 2019=3.7

OSHA ITA Form 300A scorecard

Establishment book 333612 · St. Charles, IL ABOVE-IND · MID

Grade C · TCR 3.7 · 113% of ind

  • DART 1.5 DART
  • RANK #10/15
  • PHOTO Brad Foote Gearing C…
  • BOOK 3y book
  • INJ 30 inj
  • SIZE ~278 FTE

Nearest TCR peer: Brad Foote Gearing Cicero (0.0 TCR gap)

Read with this employer → · Industry book → · Illinois employers → · Look up another →

Bison Gear and Engineering in the TCR neighbourhood

Average Total Case Rate among this establishment and nearest same-industry peers

TCR

What this shows Bison Gear and Engineering averages 3.7 TCR (113% of the Gearmotors (i.e., power transmission equipment) manufacturing BLS benchmark).

Source U.S. Department of Labor, OSHA Injury Tracking Application (Form 300A) As of 2026-08-25

Bison Gear and Engineering TCR series: 2017=4.9 · 2018=2.6 · 2019=3.7 · BLS 3.3

Where Bison Gear and Engineering falls in its industry

106 Gearmotors (i.e., power transm establishments

Safer than 35% of graded establishments in this industry, whose median TCR is 3.1.

More dangerous than peersSafer than peers

Narrower to Illinois alone (the establishments it most directly competes with for workers and contracts): ranked #10 safest of 15 Gearmotors (i.e., power transm employers in Illinois.

Bison Gear and Engineering (278 employees, TCR 3.7) among 29 same-industry peers, split at the industry median of 86 employees and a TCR of 3.1 2×2 strategic matrix plotting 30 entities by Average employees (X) and Total Case Rate (Y), with a crosshair dividing the plot into four quadrants. Larger & higher-riskSmaller & higher-riskLarger & saferSmaller & safer than peers 0100200300 0510152025 Average employees Total Case Rate Bison Gear and Engineering
Bison Gear and Engineering (278 employees, TCR 3.7) among 29 same-industry peers, split at the industry median of 86 employees and a TCR of 3.1

Bison Gear and Engineering has more employees than the Gearmotors (i.e., power transmission equ median and a higher injury rate than the industry's median TCR of 3.1. Workforce size and injury rate do not always move together within the same industry -- some of its smaller peers run higher rates than its larger ones, and vice versa.

Year-by-Year Safety Data

Year TCR DART Injuries Illnesses Fatalities
2019 3.7 1.5 10 0 0
2018 2.6 2.6 7 0 0
2017 4.9 4.1 13 0 0

OSHA ITA peer cross-reference

Establishment peer ledger

333612 · IL · St. Charles

106 Gearmotors (i.e., power transmission equipment) manufacturing employers nationwide with a credible TCR · 22,804 rated employers in Illinois with headcount on file · 87 employers in St. Charles, IL · 4 cross-state NAT-TCR peers · 4 cross-state NAT-SIZE peers. Closest matches by relationship code are listed below.

Rel Establishment Metric
NAICS-TCR Brad Foote Gearing Cicero 3.8 TCR
NAICS-TCR GAM Enterprises 3.8 TCR
NAICS-TCR Horsburgh & Scott Co. - Main Plant 3.6 TCR
NAICS-TCR GearTec Inc 3.6 TCR
STATE-SIZE CHRIST BROS. ASPHALT, INC. 278 FTE
STATE-SIZE El Milagro Inc. Western 278 FTE
STATE-SIZE Thyssenkrupp Crankshaft LLC 278 FTE
STATE-SIZE Principal Manufacturing Corporation 278 FTE
CITY-NEAR Rukel Management, LLC. 607 FTE
CITY-NEAR Omron Automotive Electronics, Inc. (OEDC) 572 FTE
CITY-NEAR Nidec Mobility of America Corporation 454 FTE
CITY-NEAR Nidec Mobility America Corporation 439 FTE
NAT-TCR Chatham Oaks 3.7 TCR
NAT-TCR Granger Family Medicine 3.7 TCR
NAT-TCR Winholt-TX 3.7 TCR
NAT-TCR LQ4043 Boston-Andover 3.7 TCR
NAT-SIZE Church & Dwight Co., Inc. - Virginia 278 FTE
NAT-SIZE The Villari Foods 278 FTE
NAT-SIZE The Elms of Cranbury 278 FTE
NAT-SIZE Pittsburgh - RFS 278 FTE

Rel codes: NAICS-TCR · STATE-SIZE · CITY-NEAR · NAT-TCR/NAT-SIZE cross-state. Read with this employer →

Data Source: OSHA Injury Tracking Application (ITA), mandatory establishment-level injury/illness reports. Grades compare employer Total Case Rate (TCR) to BLS IIF industry benchmarks. Data covers years reported by this establishment: 2019, 2018, 2017. This is publicly available government data - not a legal determination of workplace conditions.
Data sourced from official public datasets. See our methodology for details.