Aluminum castings (except die-castings), unfinished, manufacturing · Ohio

Calphalon Manufacturing (Sunbeam Products)

Perrysburg, OH · ~232 workers · 2 years of OSHA Injury Tracking Application data.

A
Excellent Safety Record
0.5
Avg TCR
3.3
Industry avg
0
Fatalities
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The verdict

Calphalon Manufacturing (Sunbeam Products) runs at 14% of its industry's injury rate - far safer than the typical Aluminum castings (except die-castings), unfinished, manufacturing workplace, earning a grade A.

Calphalon Manufacturing (Sunbeam Products): 0.5 TCR = 14% of Aluminum castings (except die-castings), unfinished, manufacturing BLS 3.3 · 2y Form 300A (see methodology below)

Calphalon Manufacturing (Sunbeam Products) safety composite

Calphalon Manufacturing (Sunbeam Products) scores strongest on total case rate (tcr) (safer than 99% of same-industry peers) and weakest on fatalities (safer than 52%), blended into one 0-100 breakdown against same-industry peers. A missing measure drops out and redistributes its weight rather than deflating the score. This is a per-dimension breakdown, distinct from the single letter grade above it (which weights TCR alone against the BLS industry benchmark).

B

80/100

Percentile-weighted across 3 of 3 measures

Total Case Rate (TCR)
A 0.47 per 100 workers

Safer than 99% of industry peers

DART rate
B 0.47 per 100 workers

Safer than 79% of industry peers

Fatalities
D 0

Safer than 52% of industry peers

Benchmarked live against every credibly-rated employer in the same NAICS industry code in the current OSHA extract (a segment must have at least 8 rated peers to benchmark). Not a legal or compliance determination; PlainSafetyScore's own weighting (TCR 40%, DART 35%, fatalities 25%).

Rising injury rate

Calphalon Manufacturing (Sunbeam Products): 0.0 → 0.9 TCR

Peak year 2021 @ 0.9 TCR · DART/TCR 1× in 2021

Calphalon Manufacturing (Sunbeam Products)'s TCR rose 0.9 from 0.0 in 2020 to 0.9 in 2021. In 2021, DART was 1× this establishment's average TCR (severity share of cases).

OSHA ITA Form 300A scorecard

Establishment book 331524 · Perrysburg, OH AT/BELOW-IND · MID

Grade A · TCR 0.5 · 14% of ind

  • DART 0.5 DART
  • RANK #1/31
  • PHOTO Sunbeam Products - C…
  • BOOK 2y book
  • INJ 2 inj
  • SIZE ~232 FTE

Nearest TCR peer: Sunbeam Products - Calphalon Manufacturing (0.1 TCR gap)

Read with this employer → · Industry book → · Ohio employers → · Look up another →

Calphalon Manufacturing (Sunbeam Products) in the TCR neighbourhood

Average Total Case Rate among this establishment and nearest same-industry peers

TCR

What this shows Calphalon Manufacturing (Sunbeam Products) averages 0.5 TCR (14% of the Aluminum castings (except die-castings), unfinished, manufacturing BLS benchmark).

Source U.S. Department of Labor, OSHA Injury Tracking Application (Form 300A) As of 2026-08-25

Calphalon Manufacturing (Sunbeam Products) TCR series: 2020=0 · 2021=0.9 · BLS 3.3

Where Calphalon Manufacturing (Sunbeam Products) falls in its industry

156 Aluminum castings (except die- establishments

Safer than 99% of graded establishments in this industry, whose median TCR is 7.0.

More dangerous than peersSafer than peers

Narrower to Ohio alone (the establishments it most directly competes with for workers and contracts): ranked #1 safest of 31 Aluminum castings (except die- employers in Ohio.

Calphalon Manufacturing (Sunbeam Products) (232 employees, TCR 0.5) among 29 same-industry peers, split at the industry median of 74 employees and a TCR of 7.0 2×2 strategic matrix plotting 30 entities by Average employees (X) and Total Case Rate (Y), with a crosshair dividing the plot into four quadrants. Larger & higher-riskSmaller & higher-riskLarger & saferSmaller & safer than peers 02004006008001,000 0510152025 Average employees Total Case Rate Calphalon Manufacturing (Sunbeam Products)
Calphalon Manufacturing (Sunbeam Products) (232 employees, TCR 0.5) among 29 same-industry peers, split at the industry median of 74 employees and a TCR of 7.0

Calphalon Manufacturing (Sunbeam Products) has more employees than the Aluminum castings (except die-castings), median and a lower injury rate than the industry's median TCR of 7.0. Workforce size and injury rate do not always move together within the same industry -- some of its smaller peers run higher rates than its larger ones, and vice versa.

Year-by-Year Safety Data

Year TCR DART Injuries Illnesses Fatalities
2021 0.9 0.5 2 0 0
2020 0.0 0.0 0 0 0

OSHA ITA peer cross-reference

Establishment peer ledger

331524 · OH · Perrysburg

156 Aluminum castings (except die-castings), unfinished, manufacturing employers nationwide with a credible TCR · 22,650 rated employers in Ohio with headcount on file · 144 employers in Perrysburg, OH · 4 cross-state NAT-TCR peers · 4 cross-state NAT-SIZE peers. Closest matches by relationship code are listed below.

Rel Establishment Metric
NAICS-TCR Sunbeam Products - Calphalon Manufacturing 0.6 TCR
NAICS-TCR HTCI, Co. 0.6 TCR
NAICS-TCR ZBL KING MODEL LLC 0.8 TCR
NAICS-TCR Henderson County Plant 1.1 TCR
STATE-SIZE Zenith Logistics Woodlawn 232 FTE
STATE-SIZE Schwebels - Youngstown Bakery 232 FTE
STATE-SIZE Woeber Mustard 232 FTE
STATE-SIZE Morton Salt 232 FTE
CITY-NEAR First Solar Perrysburg - PGT1 & Office, PGT2 1,942 FTE
CITY-NEAR 6458-TOLE 1,637 FTE
CITY-NEAR First Solar Perrysburg 1,190 FTE
CITY-NEAR 436 995 FTE
NAT-TCR Historic Old Central High School 0.5 TCR
NAT-TCR Corbins Electric - Phoenix, Az 0.5 TCR
NAT-TCR S07377 - Southwest Call Center 0.5 TCR
NAT-TCR CSI Fabrication Shop 0.5 TCR
NAT-SIZE Shenandoah Main Production and Office Facility 232 FTE
NAT-SIZE Restore Construction Group, Inc. 232 FTE
NAT-SIZE Heska Corporation 232 FTE
NAT-SIZE Lettuce 232 FTE

Rel codes: NAICS-TCR · STATE-SIZE · CITY-NEAR · NAT-TCR/NAT-SIZE cross-state. Read with this employer →

Data Source: OSHA Injury Tracking Application (ITA), mandatory establishment-level injury/illness reports. Grades compare employer Total Case Rate (TCR) to BLS IIF industry benchmarks. Data covers years reported by this establishment: 2021, 2020. This is publicly available government data - not a legal determination of workplace conditions.
Data sourced from official public datasets. See our methodology for details.