Surgical supplies (except medical instruments) manufacturing · Tennessee
DeRoyal Foam/Converting
Maynardville, TN · ~34 workers · 8 years of OSHA Injury Tracking Application data.
- A
- Excellent Safety Record
- 1.6
- Avg TCR
- 3.3
- Industry avg
- 0
- Fatalities
The verdict
DeRoyal Foam/Converting runs at 49% of its industry's injury rate - far safer than the typical Surgical supplies (except medical instruments) manufacturing workplace, earning a grade A.
DeRoyal Foam/Converting: 1.6 TCR = 49% of Surgical supplies (except medical instruments) manufacturing BLS 3.3 · 8y Form 300A (see methodology below)
DeRoyal Foam/Converting safety composite
DeRoyal Foam/Converting scores strongest on total case rate (tcr) (safer than 61% of same-industry peers) and weakest on dart rate (safer than 16%), blended into one 0-100 breakdown against same-industry peers. A missing measure drops out and redistributes its weight rather than deflating the score. This is a per-dimension breakdown, distinct from the single letter grade above it (which weights TCR alone against the BLS industry benchmark).
43/100
Percentile-weighted across 3 of 3 measures
- Total Case Rate (TCR)
- C 1.61 per 100 workers
Safer than 61% of industry peers
- DART rate
- F 3.65 per 100 workers
Safer than 16% of industry peers
- Fatalities
- D 0
Safer than 50% of industry peers
Benchmarked live against every credibly-rated employer in the same NAICS industry code in the current OSHA extract (a segment must have at least 8 rated peers to benchmark). Not a legal or compliance determination; PlainSafetyScore's own weighting (TCR 40%, DART 35%, fatalities 25%).
Rising injury rate
DeRoyal Foam/Converting: 0.0 → 3.6 TCR
Peak year 2024 @ 3.6 TCR · DART/TCR 2.27× in 2024
DeRoyal Foam/Converting's TCR rose 3.6 from 0.0 in 2017 to 3.6 in 2024. In 2024, DART was 2.27× this establishment's average TCR (severity share of cases).
OSHA ITA Form 300A scorecard
Establishment book 339113 · Maynardville, TN AT/BELOW-IND · SMALL
Grade A · TCR 1.6 · 49% of ind
- DART 3.6 DART
- RANK #8/21
- PHOTO St. Paul, MN
- BOOK 8y book
- INJ 4 inj
- SIZE ~34 FTE
Nearest TCR peer: St. Paul, MN (0.0 TCR gap)
Read with this employer → · Industry book → · Tennessee employers → · Look up another →
DeRoyal Foam/Converting in the TCR neighbourhood
Average Total Case Rate among this establishment and nearest same-industry peers
- This site
DeRoyal Foam/Converting
1.6 TCR
- St. Paul, MN
St. Paul, MN
1.6 TCR
- WOK171
WOK171
1.6 TCR
- Safariland LLC
Safariland LLC Airport
1.6 TCR
- Integra LifeSc
Integra LifeSciences - Mansfield
1.6 TCR
What this shows DeRoyal Foam/Converting averages 1.6 TCR (49% of the Surgical supplies (except medical instruments) manufacturing BLS benchmark).
DeRoyal Foam/Converting TCR series: 2017=0 · 2018=3.1 · 2019=3 · 2020=0 · 2021=3.2 · 2022=0 · 2023=0 · 2024=3.6 · BLS 3.3
Where DeRoyal Foam/Converting falls in its industry
555 Surgical supplies (except medi establishmentsSafer than 61% of graded establishments in this industry, whose median TCR is 2.1.
Narrower to Tennessee alone (the establishments it most directly competes with for workers and contracts): ranked #8 safest of 21 Surgical supplies (except medi employers in Tennessee.
DeRoyal Foam/Converting has fewer employees than the Surgical supplies (except medical instru median and a lower injury rate than the industry's median TCR of 2.1. Workforce size and injury rate do not always move together within the same industry -- some of its smaller peers run higher rates than its larger ones, and vice versa.
Year-by-Year Safety Data
| Year | TCR | DART | Injuries | Illnesses | Fatalities |
|---|---|---|---|---|---|
| 2024 | 3.6 | 3.6 | 1 | 0 | 0 |
| 2023 | 0.0 | 0.0 | 0 | 0 | 0 |
| 2022 | 0.0 | 0.0 | 0 | 0 | 0 |
| 2021 | 3.2 | 3.2 | 1 | 0 | 0 |
| 2020 | 0.0 | 0.0 | 0 | 0 | 0 |
| 2019 | 3.0 | 0.0 | 1 | 0 | 0 |
| 2018 | 3.1 | 0.0 | 1 | 0 | 0 |
| 2017 | 0.0 | 0.0 | 0 | 0 | 0 |
OSHA ITA peer cross-reference
Establishment peer ledger
339113 · TN · Maynardville
555 Surgical supplies (except medical instruments) manufacturing employers nationwide with a credible TCR · 10,743 rated employers in Tennessee with headcount on file · 7 employers in Maynardville, TN · 4 cross-state NAT-TCR peers · 4 cross-state NAT-SIZE peers. Closest matches by relationship code are listed below.
| Rel | Establishment | Metric |
|---|---|---|
| NAICS-TCR | St. Paul, MN | 1.6 TCR |
| NAICS-TCR | WOK171 | 1.6 TCR |
| NAICS-TCR | Safariland LLC Airport | 1.6 TCR |
| NAICS-TCR | Integra LifeSciences - Mansfield | 1.6 TCR |
| STATE-SIZE | Obion County Hatchery | 34 FTE |
| STATE-SIZE | UCEMC Cookeville | 34 FTE |
| STATE-SIZE | RKA Construction, LLC | 34 FTE |
| STATE-SIZE | AGM-Tennessee | 34 FTE |
| CITY-NEAR | Food City Store #680 | 119 FTE |
| CITY-NEAR | Clayton Homes | 114 FTE |
| CITY-NEAR | Willow Ridge Center | 62 FTE |
| CITY-NEAR | B26 WILLOW RIDGE CENTER | 57 FTE |
| NAT-TCR | Milwaukee Home2 | 1.6 TCR |
| NAT-TCR | Beck Farms LLC | 1.6 TCR |
| NAT-TCR | Hillsboro Concrete Buildings | 1.6 TCR |
| NAT-TCR | Related Health Services, d/b/a Health Zone | 1.6 TCR |
| NAT-SIZE | Fritz Enterprises Taylor | 34 FTE |
| NAT-SIZE | Creative Care | 34 FTE |
| NAT-SIZE | Mogadore | 34 FTE |
| NAT-SIZE | Excel Garden - Grand Prairie | 34 FTE |
Rel codes: NAICS-TCR · STATE-SIZE · CITY-NEAR · NAT-TCR/NAT-SIZE cross-state. Read with this employer →
Read our methodology - how this data is sourced, computed, and verified.