Packaging machinery manufacturing · Wisconsin

Federal Manufacturing

Waukesha, WI · ~67 workers · 9 years of OSHA Injury Tracking Application data.

B
Good Safety Record
2.6
Avg TCR
3.3
Industry avg
0
Fatalities
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The verdict

Federal Manufacturing runs at 80% of its industry's injury rate - safer than the typical Packaging machinery manufacturing workplace, earning a grade B.

Federal Manufacturing: 2.6 TCR = 80% of Packaging machinery manufacturing BLS 3.3 · 9y Form 300A (see methodology below)

Federal Manufacturing safety composite

Federal Manufacturing scores strongest on dart rate (safer than 77% of same-industry peers) and weakest on total case rate (tcr) (safer than 42%), blended into one 0-100 breakdown against same-industry peers. A missing measure drops out and redistributes its weight rather than deflating the score. This is a per-dimension breakdown, distinct from the single letter grade above it (which weights TCR alone against the BLS industry benchmark).

C

57/100

Percentile-weighted across 3 of 3 measures

Total Case Rate (TCR)
D 2.64 per 100 workers

Safer than 42% of industry peers

DART rate
B 0 per 100 workers

Safer than 77% of industry peers

Fatalities
D 0

Safer than 51% of industry peers

Benchmarked live against every credibly-rated employer in the same NAICS industry code in the current OSHA extract (a segment must have at least 8 rated peers to benchmark). Not a legal or compliance determination; PlainSafetyScore's own weighting (TCR 40%, DART 35%, fatalities 25%).

Rising injury rate

Federal Manufacturing: 1.1 → 2.1 TCR

Peak year 2020 @ 4.9 TCR · DART/TCR 0× in 2024

Federal Manufacturing's TCR rose 1.1 from 1.1 in 2016 to 2.1 in 2024. Peak filing year was 2020 at 4.9 TCR. In 2024, DART was 0× this establishment's average TCR (severity share of cases).

OSHA ITA Form 300A scorecard

Establishment book 333993 · Waukesha, WI AT/BELOW-IND · SMALL

Grade B · TCR 2.6 · 80% of ind

  • DART 0.0 DART
  • RANK #18/28
  • PHOTO Rapak- Woodridge
  • BOOK 9y book
  • INJ 16 inj
  • SIZE ~67 FTE

Nearest TCR peer: Rapak- Woodridge (0.0 TCR gap)

Read with this employer → · Industry book → · Wisconsin employers → · Look up another →

Federal Manufacturing in the TCR neighbourhood

Average Total Case Rate among this establishment and nearest same-industry peers

TCR

What this shows Federal Manufacturing averages 2.6 TCR (80% of the Packaging machinery manufacturing BLS benchmark).

Source U.S. Department of Labor, OSHA Injury Tracking Application (Form 300A) As of 2026-08-25

Federal Manufacturing TCR series: 2016=1.1 · 2017=2.6 · 2018=4.1 · 2019=3.8 · 2020=4.9 · 2021=3.6 · 2022=1.7 · 2023=0 · 2024=2.1 · BLS 3.3

Where Federal Manufacturing falls in its industry

269 Packaging machinery manufactur establishments

Safer than 42% of graded establishments in this industry, whose median TCR is 2.4.

More dangerous than peersSafer than peers

Narrower to Wisconsin alone (the establishments it most directly competes with for workers and contracts): ranked #18 safest of 28 Packaging machinery manufactur employers in Wisconsin.

Federal Manufacturing (67 employees, TCR 2.6) among 29 same-industry peers, split at the industry median of 66 employees and a TCR of 2.4 2×2 strategic matrix plotting 30 entities by Average employees (X) and Total Case Rate (Y), with a crosshair dividing the plot into four quadrants. Larger & higher-riskSmaller & higher-riskLarger & saferSmaller & safer than peers 0200400600800 02468 Average employees Total Case Rate Federal Manufacturing
Federal Manufacturing (67 employees, TCR 2.6) among 29 same-industry peers, split at the industry median of 66 employees and a TCR of 2.4

Federal Manufacturing has more employees than the Packaging machinery manufacturing median and a higher injury rate than the industry's median TCR of 2.4. Workforce size and injury rate do not always move together within the same industry -- some of its smaller peers run higher rates than its larger ones, and vice versa.

Year-by-Year Safety Data

Year TCR DART Injuries Illnesses Fatalities
2024 2.1 0.0 1 0 0
2023 0.0 0.0 0 0 0
2022 1.7 0.0 1 0 0
2021 3.6 0.0 2 0 0
2020 4.9 1.6 3 0 0
2019 3.8 3.8 3 0 0
2018 4.1 2.7 3 0 0
2017 2.6 2.6 2 0 0
2016 1.1 1.1 1 0 0

OSHA ITA peer cross-reference

Establishment peer ledger

333993 · WI · Waukesha

269 Packaging machinery manufacturing employers nationwide with a credible TCR · 12,834 rated employers in Wisconsin with headcount on file · 285 employers in Waukesha, WI · 4 cross-state NAT-TCR peers · 4 cross-state NAT-SIZE peers. Closest matches by relationship code are listed below.

Rel Establishment Metric
NAICS-TCR Rapak- Woodridge 2.6 TCR
NAICS-TCR Expanded Mining -Moss DD 2.6 TCR
NAICS-TCR Polyonics 2.6 TCR
NAICS-TCR Latitude 36 Foods Salinas 2.6 TCR
STATE-SIZE Hallmark Drywall, Inc 67 FTE
STATE-SIZE Brickl Bros., Inc. 67 FTE
STATE-SIZE Speedwaysg 67 FTE
STATE-SIZE Schaus Roofing & Mechanical Contractors, Inc. 67 FTE
CITY-NEAR Waukesha Memorial Hospital 2,210 FTE
CITY-NEAR Generac-Waukesha 1,387 FTE
CITY-NEAR GEHC : Waukesha WI (WSO), HCS 1,384 FTE
CITY-NEAR Generac Power Systems, Inc. 1,090 FTE
NAT-TCR Sewell Products of Florida, LLC 2.6 TCR
NAT-TCR Batliner Paper Stock Co. 2.6 TCR
NAT-TCR 6-El Paso Marriott 2.6 TCR
NAT-TCR Paulson Electric Co. of Dubuque 2.6 TCR
NAT-SIZE L&R Integrity Office 67 FTE
NAT-SIZE Everett 67 FTE
NAT-SIZE 130-San Diego 67 FTE
NAT-SIZE Lan-Co Companies, Inc. 67 FTE

Rel codes: NAICS-TCR · STATE-SIZE · CITY-NEAR · NAT-TCR/NAT-SIZE cross-state. Read with this employer →

Data Source: OSHA Injury Tracking Application (ITA), mandatory establishment-level injury/illness reports. Grades compare employer Total Case Rate (TCR) to BLS IIF industry benchmarks. Data covers years reported by this establishment: 2024, 2023, 2022, 2021, 2020, 2019, 2018, 2017, 2016. This is publicly available government data - not a legal determination of workplace conditions.

Read our methodology - how this data is sourced, computed, and verified.

Data sourced from official public datasets. See our methodology for details.