Manufacturing of trucks and vans · Missouri
Kansas City Assembly
Claycomo, MO · ~7,642 workers · 9 years of OSHA Injury Tracking Application data.
- F
- Failing Safety Record
- 12.9
- Avg TCR
- 3.3
- Industry avg
- 1
- Fatality
The verdict
Kansas City Assembly runs at 390% of its industry's injury rate - far more dangerous than the typical Manufacturing of trucks and vans workplace, earning a grade F.
- F
- Failing Safety Record
- 12.9
- avg TCR · per 100 workers
- 3.3
- industry benchmark (BLS)
- 1
- worker fatalities on record
Grade compares Kansas City Assembly's OSHA Total Case Rate of 12.9 to the Manufacturing of trucks and vans BLS benchmark of 3.3 (390% of benchmark) across 9 years of Form 300A filings (2016–2024). <a href="/methodology">See methodology</a> for reporting-limitation caveats.
Injury rate over time
Kansas City Assembly's yearly Total Case Rate, against the 3.3 industry benchmark.
Where Kansas City Assembly falls in its industry
34 Manufacturing of trucks and va establishmentsSafer than 6% of graded establishments in this industry, whose median TCR is 5.6.
Trend analysis for Kansas City Assembly
Between 2016 and 2024, Kansas City Assembly's Total Case Rate held roughly steady from 14.1 to 13.7 recordable injuries per 100 full-time workers, a 3% decrease across 8 years of OSHA reporting.
The safest year on record was 2020, at a TCR of 10.5, while 2016 saw the highest rate, at 14.1, a spread of 3.6 points between the best and worst reporting years. That's a comparatively narrow spread, suggesting a fairly consistent safety record across the 9 years with a usable rate on file, rather than one outlier year skewing the multi-year average.
Summed across those 9 reporting years, Kansas City Assembly recorded 4,242 total injuries and illnesses and 1 fatality. Readers comparing establishments should weigh the 9-year trend above alongside establishment size, since a larger workforce naturally accumulates more raw incidents even at a lower per-100-worker rate.
Verify This Employer with OSHA
The 4,242 injuries, 3,616 illnesses, and 1 fatality shown on this page for Kansas City Assembly are sourced from its own 9 years of mandatory OSHA Form 300A summaries. Cross-check the underlying establishment record directly against the federal source, name, NAICS classification, recordable case totals, and inspection history are all searchable on OSHA's Establishment-Specific Injury and Illness Data system.
Verify on OSHA Establishment SearchSource: U.S. Department of Labor, OSHA Establishment-Specific Injury and Illness Data. NAICS 336112 - Manufacturing of trucks and vans.
DART Rate, Transparent Calculation (2024)
What is the DART rate formula?
DART (Days Away, Restricted, or Transferred) is computed by OSHA as incidents × 200,000 ÷ hours worked. The 200,000-hour denominator equals roughly 100 full-time workers, which lets establishments of very different sizes be compared directly.
721 DART incidents × 200,000 ÷ 16,470,833 hours worked = 8.75 DART
Methodology: 29 CFR 1904, OSHA Form 300A recordkeeping
Cross-Validating Context, Establishment vs Industry vs State
| Benchmark | TCR | Source |
|---|---|---|
| Kansas City Assembly (this establishment) | 12.88 | OSHA ITA Form 300A, 9-year avg |
| Assembly plants, light trucks on chassis of own manufacture industry avg | 3.30 | BLS IIF, NAICS 336112 |
| Missouri state avg (all industries) | 5.12 | OSHA ITA, state-level rollup |
Industry benchmarks: Bureau of Labor Statistics, Injuries, Illnesses, and Fatalities (IIF) program
Reportable Incident Timeline
Year-by-year reportable incidents (recordable injuries + illnesses + fatalities) submitted by Kansas City Assembly to OSHA's Injury Tracking Application. Each row anchors to OSHA's inspection records search where you can pull the underlying inspection case numbers and citations for that establishment-year.
- 2024: 1,125 reportable incidents · 605 injuries, 520 illnesses, 0 fatalities - OSHA inspection records (case numbers)
- 2023: 1,069 reportable incidents · 596 injuries, 473 illnesses, 0 fatalities - OSHA inspection records (case numbers)
- 2022: 922 reportable incidents · 507 injuries, 415 illnesses, 0 fatalities - OSHA inspection records (case numbers)
- 2021: 630 reportable incidents · 347 injuries, 283 illnesses, 0 fatalities - OSHA inspection records (case numbers)
- 2020: 608 reportable incidents · 375 injuries, 233 illnesses, 0 fatalities - OSHA inspection records (case numbers)
- 2019: 850 reportable incidents · 457 injuries, 393 illnesses, 0 fatalities - OSHA inspection records (case numbers)
- 2018: 748 reportable incidents · 383 injuries, 365 illnesses, 0 fatalities - OSHA inspection records (case numbers)
- 2017: 840 reportable incidents · 407 injuries, 433 illnesses, 0 fatalities - OSHA inspection records (case numbers)
- 2016: 1,067 reportable incidents · 565 injuries, 501 illnesses, 1 fatality - OSHA inspection records (case numbers)
Source: OSHA Inspection Information System (IMIS) - inspection case-number records
Year-by-Year Safety Data
| Year | TCR | DART | Injuries | Illnesses | Fatalities |
|---|---|---|---|---|---|
| 2024 | 13.7 | 8.8 | 605 | 520 | 0 |
| 2023 | 13.8 | 8.1 | 596 | 473 | 0 |
| 2022 | 13.1 | 7.2 | 507 | 415 | 0 |
| 2021 | 12.5 | 5.7 | 347 | 283 | 0 |
| 2020 | 10.5 | 4.2 | 375 | 233 | 0 |
| 2019 | 13.0 | 4.0 | 457 | 393 | 0 |
| 2018 | 11.7 | 3.1 | 383 | 365 | 0 |
| 2017 | 13.6 | 3.2 | 407 | 433 | 0 |
| 2016 | 14.1 | 5.6 | 565 | 501 | 1 |
What this grade means for you
Use this grade as a relative read on Kansas City Assembly's reported OSHA injury record versus its Manufacturing of trucks and vans peers, not a verdict on whether any single site is safe today.
- At 390% of the Manufacturing of trucks and vans benchmark, Kansas City Assembly reports more injuries than typical peers, ask specifically how the employer is reducing them. Know your rights
- Judge this record against the wider Manufacturing of trucks and vans sector, where injury rates vary widely, before comparing it in isolation. See the industry
- Grades reflect 2016–2024 filings; check the latest establishment record straight from OSHA, or look up a different employer. Look up another
Safety grades reflect employers' self-reported OSHA Form 300A filings from 2016 to 2024 and can lag current conditions. A grade is not a guarantee that any specific workplace is safe or unsafe today. See our methodology and disclaimer.
Frequently Asked Questions
What is Kansas City Assembly's safety grade?
How many injuries has Kansas City Assembly reported?
Similar Employers
Matched by safety record across the industry, by workforce size within Missouri, and by nearby establishments in Claycomo - a different peer set than the category browse links below.
Similar TCR (~12.9)
Similar size (~7,642 workers)
Nearby in Claycomo
Read our methodology - how this data is sourced, computed, and verified.
Every figure and grade on PlainSafetyScore is computed directly from OSHA's published Injury Tracking Application data and BLS industry benchmarks, no number is typed in by an editor. See our editorial standards & corrections policy, the methodology behind these safety grades, or report a data error. Data current as of 2016-2024 OSHA ITA release.