Surgical supplies (except medical instruments) manufacturing · Illinois

KPR U.S., LLC- Crystal Lake

Name: KPR U.S., LLC- Crystal Lake Workplace Safety Data
Creator: PlainSafetyScore
License: https://creativecommons.org/publicdomain/zero/1.0/

Crystal Lake, IL · ~411 workers · 2 years of OSHA Injury Tracking Application data.

Compiled by PlainSafetyScore · August 25, 2026

A
Excellent Safety Record: 0.5
Avg TCR: 3.3
Industry avg: 0
Fatalities

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The verdict

KPR U.S., LLC- Crystal Lake runs at 14% of its industry's injury rate - far safer than the typical Surgical supplies (except medical instruments) manufacturing workplace, earning a grade A.

KPR U.S., LLC- Crystal Lake: 0.5 TCR = 14% of Surgical supplies (except medical instruments) manufacturing BLS 3.3 · 2y Form 300A (see methodology below)

KPR U.S., LLC- Crystal Lake safety composite

KPR U.S., LLC- Crystal Lake scores strongest on total case rate (tcr) (safer than 92% of same-industry peers) and weakest on fatalities (safer than 50%), blended into one 0-100 breakdown against same-industry peers. A missing measure drops out and redistributes its weight rather than deflating the score. This is a per-dimension breakdown, distinct from the single letter grade above it (which weights TCR alone against the BLS industry benchmark).

69/100

Percentile-weighted across 3 of 3 measures

Total Case Rate (TCR): A 0.45 per 100 workers

Safer than 92% of industry peers
DART rate: C 0.41 per 100 workers

Safer than 57% of industry peers
Fatalities: D 0

Safer than 50% of industry peers

Benchmarked live against every credibly-rated employer in the same NAICS industry code in the current OSHA extract (a segment must have at least 8 rated peers to benchmark). Not a legal or compliance determination; PlainSafetyScore's own weighting (TCR 40%, DART 35%, fatalities 25%).

KPR U.S., LLC- Crystal Lake held a steady TCR band

KPR U.S., LLC- Crystal Lake's TCR held near 0.1 from 0.5 in 2016 to 0.4 in 2017. Peak filing year was 2016 at 0.5 TCR. In 2017, DART was 0.91× this establishment's average TCR (severity share of cases).

2016=0.5 · 2017=0.4

OSHA ITA Form 300A scorecard

Establishment book 339113 · Crystal Lake, IL AT/BELOW-IND · MID

Grade A · TCR 0.5 · 14% of ind

DART 0.4 DART
RANK #2/22
PHOTO Baril, Inc.
BOOK 2y book
INJ 3 inj
SIZE ~411 FTE

Nearest TCR peer: Baril, Inc. (0.0 TCR gap)

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This site

0.5
Baril, Inc.

0.5
Cardinal Healt

0.5
STANLEY Health

0.5
Boston Scienti

0.5

What this shows KPR U.S., LLC- Crystal Lake averages 0.5 TCR (14% of the Surgical supplies (except medical instruments) manufacturing BLS benchmark).

KPR U.S., LLC- Crystal Lake TCR series: 2016=0.5 · 2017=0.4 · BLS 3.3

Where KPR U.S., LLC- Crystal Lake falls in its industry

555 Surgical supplies (except medi establishments

Safer than 92% of graded establishments in this industry, whose median TCR is 2.1.

Grade A

More dangerous than peersSafer than peers

Narrower to Illinois alone (the establishments it most directly competes with for workers and contracts): ranked #2 safest of 22 Surgical supplies (except medi employers in Illinois.

KPR U.S., LLC- Crystal Lake (411 employees, TCR 0.5) among 29 same-industry peers, split at the industry median of 123 employees and a TCR of 2.1

KPR U.S., LLC- Crystal Lake has more employees than the Surgical supplies (except medical instru median and a lower injury rate than the industry's median TCR of 2.1. Workforce size and injury rate do not always move together within the same industry -- some of its smaller peers run higher rates than its larger ones, and vice versa.

Year-by-Year Safety Data

Year	TCR	DART	Injuries	Illnesses	Fatalities
2017	0.4	0.4	1	0	0
2016	0.5	0.3	2	0	0

OSHA ITA peer cross-reference

Establishment peer ledger

339113 · IL · Crystal Lake

555 Surgical supplies (except medical instruments) manufacturing employers nationwide with a credible TCR · 22,804 rated employers in Illinois with headcount on file · 101 employers in Crystal Lake, IL · 4 cross-state NAT-TCR peers · 4 cross-state NAT-SIZE peers. Closest matches by relationship code are listed below.

Rel	Establishment	Place	Metric
NAICS-TCR	Baril, Inc.	HAVERHILL, MA	0.5 TCR
NAICS-TCR	Cardinal Health Hazelwood R&D	HAZELWOOD, MO	0.5 TCR
NAICS-TCR	STANLEY Healthcare	LINCOLN, NE	0.5 TCR
NAICS-TCR	Boston Scientific	LOS GATOS, CA	0.5 TCR
STATE-SIZE	Elgin	ELGIN	411 FTE
STATE-SIZE	Forest Park	FOREST PARK	411 FTE
STATE-SIZE	Evergreen Real Estate Services, LLC	CHICAGO	411 FTE
STATE-SIZE	Chicago South	CHICAGO	412 FTE
CITY-NEAR	McHenry County College	Crystal Lake	695 FTE
CITY-NEAR	Customer Service Crystal Lake Product Center	Crystal Lake	535 FTE
CITY-NEAR	WM 1413	Crystal Lake	459 FTE
CITY-NEAR	1413	Crystal Lake	432 FTE
NAT-TCR	Prince Energy LLC- Houston	Houston, TX	0.5 TCR
NAT-TCR	Upsco Global Operations Center (Kyloa)	Louisville, KY	0.5 TCR
NAT-TCR	AN US Field Sales	Columbus, OH	0.5 TCR
NAT-TCR	GBS I-Tech	Youngstown, OH	0.5 TCR
NAT-SIZE	Cincinnati Sub-Zero Products LLC	Cincinnati, OH	411 FTE
NAT-SIZE	Gainesville Main	Gainesville, FL	411 FTE
NAT-SIZE	Shady Maple Farm Market	East Earl, PA	411 FTE
NAT-SIZE	Green Tree	Pittsburgh, PA	411 FTE

Rel codes: NAICS-TCR · STATE-SIZE · CITY-NEAR · NAT-TCR/NAT-SIZE cross-state. Read with this employer →

Data Source: OSHA Injury Tracking Application (ITA), mandatory establishment-level injury/illness reports. Grades compare employer Total Case Rate (TCR) to BLS IIF industry benchmarks. Data covers years reported by this establishment: 2017, 2016. This is publicly available government data - not a legal determination of workplace conditions.

Read our methodology - how this data is sourced, computed, and verified.

Data sourced from official public datasets. See our methodology for details.