Foundries, die-casting, nonferrous metals · Wisconsin
Rheocast Company
Germantown, WI · ~41 workers · 9 years of OSHA Injury Tracking Application data.
- D
- Poor Safety Record
- 5.7
- Avg TCR
- 3.3
- Industry avg
- 0
- Fatalities
The verdict
Rheocast Company runs at 174% of its industry's injury rate - more dangerous than the typical Foundries, die-casting, nonferrous metals workplace, earning a grade D.
Rheocast Company: 5.7 TCR = 174% of Foundries, die-casting, nonferrous metals BLS 3.3 · 9y Form 300A (see methodology below)
Rheocast Company safety composite
Rheocast Company scores strongest on fatalities (safer than 50% of same-industry peers) and weakest on dart rate (safer than 3%), blended into one 0-100 breakdown against same-industry peers. A missing measure drops out and redistributes its weight rather than deflating the score. This is a per-dimension breakdown, distinct from the single letter grade above it (which weights TCR alone against the BLS industry benchmark).
27/100
Percentile-weighted across 3 of 3 measures
- Total Case Rate (TCR)
- F 5.73 per 100 workers
Safer than 34% of industry peers
- DART rate
- F 13.62 per 100 workers
Safer than 3% of industry peers
- Fatalities
- D 0
Safer than 50% of industry peers
Benchmarked live against every credibly-rated employer in the same NAICS industry code in the current OSHA extract (a segment must have at least 8 rated peers to benchmark). Not a legal or compliance determination; PlainSafetyScore's own weighting (TCR 40%, DART 35%, fatalities 25%).
Rising injury rate
Rheocast Company: 2.6 → 13.6 TCR
Peak year 2024 @ 13.6 TCR · DART/TCR 2.38× in 2024
Rheocast Company's TCR rose 11.0 from 2.6 in 2016 to 13.6 in 2024. In 2024, DART was 2.38× this establishment's average TCR (severity share of cases).
OSHA ITA Form 300A scorecard
Establishment book 331523 · Germantown, WI ABOVE-IND · SMALL
Grade D · TCR 5.7 · 174% of ind
- DART 13.6 DART
- RANK #13/20
- PHOTO Madison-Kipp Corpora…
- BOOK 9y book
- INJ 16 inj
- SIZE ~41 FTE
Nearest TCR peer: Madison-Kipp Corporation (North) (0.1 TCR gap)
Read with this employer → · Industry book → · Wisconsin employers → · Look up another →
Rheocast Company in the TCR neighbourhood
Average Total Case Rate among this establishment and nearest same-industry peers
- Cast-Rite Corp
Cast-Rite Corporation
5.9 TCR
- This site
Rheocast Company
5.7 TCR
- Madison-Kipp C
Madison-Kipp Corporation (North)
5.6 TCR
- Building 1
Building 1
5.6 TCR
- ALM LLC, dba E
ALM LLC, dba Empire Die Casting Co.
5.6 TCR
What this shows Rheocast Company averages 5.7 TCR (174% of the Foundries, die-casting, nonferrous metals BLS benchmark).
Rheocast Company TCR series: 2016=2.6 · 2017=4.5 · 2018=11.7 · 2019=4.5 · 2020=2.6 · 2021=7.1 · 2022=2.3 · 2023=2.7 · 2024=13.6 · BLS 3.3
Where Rheocast Company falls in its industry
221 Foundries, die-casting, nonfer establishmentsSafer than 34% of graded establishments in this industry, whose median TCR is 4.7.
Narrower to Wisconsin alone (the establishments it most directly competes with for workers and contracts): ranked #13 safest of 20 Foundries, die-casting, nonfer employers in Wisconsin.
Rheocast Company has fewer employees than the Foundries, die-casting, nonferrous metal median and a higher injury rate than the industry's median TCR of 4.7. Workforce size and injury rate do not always move together within the same industry -- some of its smaller peers run higher rates than its larger ones, and vice versa.
Year-by-Year Safety Data
| Year | TCR | DART | Injuries | Illnesses | Fatalities |
|---|---|---|---|---|---|
| 2024 | 13.6 | 13.6 | 5 | 0 | 0 |
| 2023 | 2.7 | 2.7 | 1 | 0 | 0 |
| 2022 | 2.3 | 0.0 | 0 | 1 | 0 |
| 2021 | 7.1 | 7.1 | 3 | 0 | 0 |
| 2020 | 2.6 | 2.6 | 1 | 0 | 0 |
| 2019 | 4.5 | 0.0 | 1 | 1 | 0 |
| 2018 | 11.7 | 9.4 | 5 | 0 | 0 |
| 2017 | 4.5 | 4.5 | 0 | 2 | 0 |
| 2016 | 2.6 | 0.0 | 0 | 1 | 0 |
OSHA ITA peer cross-reference
Establishment peer ledger
331523 · WI · Germantown
221 Foundries, die-casting, nonferrous metals employers nationwide with a credible TCR · 12,834 rated employers in Wisconsin with headcount on file · 112 employers in Germantown, WI · 4 cross-state NAT-TCR peers · 4 cross-state NAT-SIZE peers. Closest matches by relationship code are listed below.
| Rel | Establishment | Metric |
|---|---|---|
| NAICS-TCR | Madison-Kipp Corporation (North) | 5.6 TCR |
| NAICS-TCR | Building 1 | 5.6 TCR |
| NAICS-TCR | ALM LLC, dba Empire Die Casting Co. | 5.6 TCR |
| NAICS-TCR | Cast-Rite Corporation | 5.9 TCR |
| STATE-SIZE | SunVest Solar LLC | 41 FTE |
| STATE-SIZE | Mineral Point Operations Bldg | 41 FTE |
| STATE-SIZE | CMC Construction Inc. - Ashland, WI | 41 FTE |
| STATE-SIZE | Bilfinger - P&G Green Bay | 41 FTE |
| CITY-NEAR | Ellsworth Corporation - Germantown, Wisconsin | 428 FTE |
| CITY-NEAR | WM 1515 | 376 FTE |
| CITY-NEAR | 1515 | 366 FTE |
| CITY-NEAR | Weimer Bearing & Transmission, Inc. | 353 FTE |
| NAT-TCR | Vermillion Convalescent Center | 5.7 TCR |
| NAT-TCR | Dubuque Branch | 5.7 TCR |
| NAT-TCR | Edgerton, Kansas | 5.7 TCR |
| NAT-TCR | Orangeburg - Compound Plant | 5.7 TCR |
| NAT-SIZE | Sunrise Cooperative - Crestline | 41 FTE |
| NAT-SIZE | Iowa Corn Processors | 41 FTE |
| NAT-SIZE | Northeast Salem Plant and Branch | 41 FTE |
| NAT-SIZE | Bonded Concrete Watervliet | 41 FTE |
Rel codes: NAICS-TCR · STATE-SIZE · CITY-NEAR · NAT-TCR/NAT-SIZE cross-state. Read with this employer →
Read our methodology - how this data is sourced, computed, and verified.