Profile shapes (e.g., rod, tube), nonrigid plastics, manufacturing · Wisconsin

Custom Extrusions LLC dba Alliance Plastics

Chippewa Falls, WI · ~41 workers · 2 years of OSHA Injury Tracking Application data.

F
Failing Safety Record
27.7
Avg TCR
3.3
Industry avg
0
Fatalities
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The verdict

Custom Extrusions LLC dba Alliance Plastics runs at 839% of its industry's injury rate - far more dangerous than the typical Profile shapes (e.g., rod, tube), nonrigid plastics, manufacturing workplace, earning a grade F.

Custom Extrusions LLC dba Alliance Plastics: 27.7 TCR = 839% of Profile shapes (e.g., rod, tube), nonrigid plastics, manufacturing BLS 3.3 · 2y Form 300A (see methodology below)

Custom Extrusions LLC dba Alliance Plastics safety composite

Custom Extrusions LLC dba Alliance Plastics scores strongest on fatalities (safer than 50% of same-industry peers) and weakest on total case rate (tcr) (safer than 0%), blended into one 0-100 breakdown against same-industry peers. A missing measure drops out and redistributes its weight rather than deflating the score. This is a per-dimension breakdown, distinct from the single letter grade above it (which weights TCR alone against the BLS industry benchmark).

F

16/100

Percentile-weighted across 3 of 3 measures

Total Case Rate (TCR)
F 27.7 per 100 workers

Safer than 0% of industry peers

DART rate
F 6.73 per 100 workers

Safer than 10% of industry peers

Fatalities
D 0

Safer than 50% of industry peers

Benchmarked live against every credibly-rated employer in the same NAICS industry code in the current OSHA extract (a segment must have at least 8 rated peers to benchmark). Not a legal or compliance determination; PlainSafetyScore's own weighting (TCR 40%, DART 35%, fatalities 25%).

TCR Δ

−41.9

2023→2024

Custom Extrusions LLC dba Alliance Plastics injury rate improved

Custom Extrusions LLC dba Alliance Plastics's TCR fell 41.9 from 48.7 in 2023 to 6.7 in 2024. Peak filing year was 2023 at 48.7 TCR. In 2024, DART was 0.24× this establishment's average TCR (severity share of cases).

2023=48.7 · 2024=6.7

OSHA ITA Form 300A scorecard

Establishment book 326121 · Chippewa Falls, WI ABOVE-IND · SMALL

Grade F · TCR 27.7 · 839% of ind

  • DART 6.7 DART
  • RANK #16/16
  • PHOTO Champion Window of M…
  • BOOK 2y book
  • INJ 12 inj
  • SIZE ~41 FTE

Nearest TCR peer: Champion Window of Minneapolis (0.1 TCR gap)

Read with this employer → · Industry book → · Wisconsin employers → · Look up another →

Custom Extrusions LLC dba Alliance Plastics in the TCR neighbourhood

Average Total Case Rate among this establishment and nearest same-industry peers

TCR

What this shows Custom Extrusions LLC dba Alliance Plastics averages 27.7 TCR (839% of the Profile shapes (e.g., rod, tube), nonrigid plastics, manufacturing BLS benchmark).

Source U.S. Department of Labor, OSHA Injury Tracking Application (Form 300A) As of 2026-08-25

Custom Extrusions LLC dba Alliance Plastics TCR series: 2023=48.7 · 2024=6.7 · BLS 3.3

Where Custom Extrusions LLC dba Alliance Plastics falls in its industry

202 Profile shapes (e.g., rod, tub establishments

Safer than 0% of graded establishments in this industry, whose median TCR is 3.7.

More dangerous than peersSafer than peers

Narrower to Wisconsin alone (the establishments it most directly competes with for workers and contracts): ranked #16 safest of 16 Profile shapes (e.g., rod, tub employers in Wisconsin.

Custom Extrusions LLC dba Alliance Plastics (41 employees, TCR 27.7) among 29 same-industry peers, split at the industry median of 71 employees and a TCR of 3.7 2×2 strategic matrix plotting 30 entities by Average employees (X) and Total Case Rate (Y), with a crosshair dividing the plot into four quadrants. Larger & higher-riskSmaller & higher-riskLarger & saferSmaller & safer than peers 050100150200250 0102030 Average employees Total Case Rate Custom Extrusions LLC dba Alliance Plastics
Custom Extrusions LLC dba Alliance Plastics (41 employees, TCR 27.7) among 29 same-industry peers, split at the industry median of 71 employees and a TCR of 3.7

Custom Extrusions LLC dba Alliance Plastics has fewer employees than the Profile shapes (e.g., rod, tube), nonrig median and a higher injury rate than the industry's median TCR of 3.7. Workforce size and injury rate do not always move together within the same industry -- some of its smaller peers run higher rates than its larger ones, and vice versa.

Year-by-Year Safety Data

Year TCR DART Injuries Illnesses Fatalities
2024 6.7 6.7 3 0 0
2023 48.7 48.7 9 0 0

OSHA ITA peer cross-reference

Establishment peer ledger

326121 · WI · Chippewa Falls

202 Profile shapes (e.g., rod, tube), nonrigid plastics, manufacturing employers nationwide with a credible TCR · 12,834 rated employers in Wisconsin with headcount on file · 112 employers in Chippewa Falls, WI · 4 cross-state NAT-TCR peers · 4 cross-state NAT-SIZE peers. Closest matches by relationship code are listed below.

Rel Establishment Metric
NAICS-TCR Champion Window of Minneapolis 27.6 TCR
NAICS-TCR Champion Window of Columbia 20.3 TCR
NAICS-TCR UMR Board Productions LLC 17.8 TCR
NAICS-TCR FINGER LAKES EXTRUSION 17.7 TCR
STATE-SIZE SunVest Solar LLC 41 FTE
STATE-SIZE Mineral Point Operations Bldg 41 FTE
STATE-SIZE CMC Construction Inc. - Ashland, WI 41 FTE
STATE-SIZE Bilfinger - P&G Green Bay 41 FTE
CITY-NEAR TTM Technologies Chippewa Falls 649 FTE
CITY-NEAR WM 5373 528 FTE
CITY-NEAR River Country Co-op 499 FTE
CITY-NEAR TTM Technologies 457 FTE
NAT-TCR Yosemite Gateway Inn 27.7 TCR
NAT-TCR 6458-ZLAN 27.7 TCR
NAT-TCR On Top Delivery LLC 27.7 TCR
NAT-TCR 666 Tul1000 27.7 TCR
NAT-SIZE ABF Freight 022 41 FTE
NAT-SIZE ABF Freight 134 41 FTE
NAT-SIZE ABF Freight 548 41 FTE
NAT-SIZE The U Company 41 FTE

Rel codes: NAICS-TCR · STATE-SIZE · CITY-NEAR · NAT-TCR/NAT-SIZE cross-state. Read with this employer →

Data Source: OSHA Injury Tracking Application (ITA), mandatory establishment-level injury/illness reports. Grades compare employer Total Case Rate (TCR) to BLS IIF industry benchmarks. Data covers years reported by this establishment: 2024, 2023. This is publicly available government data - not a legal determination of workplace conditions.
Data sourced from official public datasets. See our methodology for details.