Custom compounding (i.e., blending and mixing) of purchased plastics resins · Wisconsin
SACO AEI Polymers
Sheboygan, WI · ~198 workers · 9 years of OSHA Injury Tracking Application data.
- C
- Average Safety Record
- 3.2
- Avg TCR
- 3.3
- Industry avg
- 0
- Fatalities
The verdict
SACO AEI Polymers runs at 97% of its industry's injury rate - about level with the typical Custom compounding (i.e., blending and mixing) of purchased plastics resins workplace, earning a grade C.
SACO AEI Polymers: 3.2 TCR = 97% of Custom compounding (i.e., blending and mixing) of purchased plastics resins BLS 3.3 · 9y Form 300A (see methodology below)
SACO AEI Polymers safety composite
SACO AEI Polymers scores strongest on fatalities (safer than 50% of same-industry peers) and weakest on dart rate (safer than 28%), blended into one 0-100 breakdown against same-industry peers. A missing measure drops out and redistributes its weight rather than deflating the score. This is a per-dimension breakdown, distinct from the single letter grade above it (which weights TCR alone against the BLS industry benchmark).
37/100
Percentile-weighted across 3 of 3 measures
- Total Case Rate (TCR)
- D 3.21 per 100 workers
Safer than 37% of industry peers
- DART rate
- F 2.45 per 100 workers
Safer than 28% of industry peers
- Fatalities
- D 0
Safer than 50% of industry peers
Benchmarked live against every credibly-rated employer in the same NAICS industry code in the current OSHA extract (a segment must have at least 8 rated peers to benchmark). Not a legal or compliance determination; PlainSafetyScore's own weighting (TCR 40%, DART 35%, fatalities 25%).
TCR Δ
−3.4
2016→2024
SACO AEI Polymers injury rate improved
SACO AEI Polymers's TCR fell 3.4 from 6.3 in 2016 to 2.9 in 2024. Peak filing year was 2016 at 6.3 TCR. In 2024, DART was 0.76× this establishment's average TCR (severity share of cases).
2016=6.3 · 2017=5.3 · 2018=1.5 · 2019=1.9 · 2020=2.6 · 2021=1.9 · 2022=3.0 · 2023=3.8 · 2024=2.9
OSHA ITA Form 300A scorecard
Establishment book 325991 · Sheboygan, WI AT/BELOW-IND · MID
Grade C · TCR 3.2 · 97% of ind
- DART 2.5 DART
- RANK #5/9
- PHOTO Geon Performance Sol…
- BOOK 9y book
- INJ 53 inj
- SIZE ~198 FTE
Nearest TCR peer: Geon Performance Solutions Seabrook (0.0 TCR gap)
Read with this employer → · Industry book → · Wisconsin employers → · Look up another →
SACO AEI Polymers in the TCR neighbourhood
Average Total Case Rate among this establishment and nearest same-industry peers
- Standridge Col
Standridge Color Corporation-Greensboro
3.3 TCR
- Heritage Plast
Heritage Plastics, Picayune, MS
3.3 TCR
- This site
SACO AEI Polymers
3.2 TCR
- Geon Performan
Geon Performance Solutions Seabrook
3.2 TCR
- Asahi Kasei Pl
Asahi Kasei Plastics North America
3.2 TCR
What this shows SACO AEI Polymers averages 3.2 TCR (97% of the Custom compounding (i.e., blending and mixing) of purchased plastics resins BLS benchmark).
SACO AEI Polymers TCR series: 2016=6.3 · 2017=5.3 · 2018=1.5 · 2019=1.9 · 2020=2.6 · 2021=1.9 · 2022=3 · 2023=3.8 · 2024=2.9 · BLS 3.3
Where SACO AEI Polymers falls in its industry
342 Custom compounding (i.e., blen establishmentsSafer than 37% of graded establishments in this industry, whose median TCR is 2.5.
Narrower to Wisconsin alone (the establishments it most directly competes with for workers and contracts): ranked #5 safest of 9 Custom compounding (i.e., blen employers in Wisconsin.
SACO AEI Polymers has more employees than the Custom compounding (i.e., blending and m median and a higher injury rate than the industry's median TCR of 2.5. Workforce size and injury rate do not always move together within the same industry -- some of its smaller peers run higher rates than its larger ones, and vice versa.
Year-by-Year Safety Data
| Year | TCR | DART | Injuries | Illnesses | Fatalities |
|---|---|---|---|---|---|
| 2024 | 2.9 | 2.5 | 7 | 0 | 0 |
| 2023 | 3.8 | 2.8 | 8 | 0 | 0 |
| 2022 | 3.0 | 3.0 | 6 | 0 | 0 |
| 2021 | 1.9 | 1.3 | 3 | 0 | 0 |
| 2020 | 2.6 | 1.9 | 4 | 0 | 0 |
| 2019 | 1.9 | 1.9 | 4 | 0 | 0 |
| 2018 | 1.5 | 1.5 | 3 | 0 | 0 |
| 2017 | 5.3 | 4.1 | 7 | 2 | 0 |
| 2016 | 6.3 | 4.5 | 11 | 0 | 0 |
OSHA ITA peer cross-reference
Establishment peer ledger
325991 · WI · Sheboygan
342 Custom compounding (i.e., blending and mixing) of purchased plastics resins employers nationwide with a credible TCR · 12,834 rated employers in Wisconsin with headcount on file · 138 employers in Sheboygan, WI · 4 cross-state NAT-TCR peers · 4 cross-state NAT-SIZE peers. Closest matches by relationship code are listed below.
| Rel | Establishment | Metric |
|---|---|---|
| NAICS-TCR | Geon Performance Solutions Seabrook | 3.2 TCR |
| NAICS-TCR | Asahi Kasei Plastics North America | 3.2 TCR |
| NAICS-TCR | Standridge Color Corporation-Greensboro | 3.3 TCR |
| NAICS-TCR | Heritage Plastics, Picayune, MS | 3.3 TCR |
| STATE-SIZE | Global Headquarters | 198 FTE |
| STATE-SIZE | Fair Oaks Farms - West | 198 FTE |
| STATE-SIZE | MPC | 198 FTE |
| STATE-SIZE | Schiller Grounds Care-JC Facility | 198 FTE |
| CITY-NEAR | Kohler Power Systems | 1,219 FTE |
| CITY-NEAR | Kohler Energy Mosel | 1,051 FTE |
| CITY-NEAR | Aurora Sheboygan Memorial Medical Center | 965 FTE |
| CITY-NEAR | Sheboygan | 893 FTE |
| NAT-TCR | Dollar General Walton KY DC | 3.2 TCR |
| NAT-TCR | APM Terminals Pacific LLC | 3.2 TCR |
| NAT-TCR | Amazon.com Services LLC - SMF5 | 3.2 TCR |
| NAT-TCR | Davenport | 3.2 TCR |
| NAT-SIZE | Amazon.com Services LLC - DPD6 | 198 FTE |
| NAT-SIZE | Amazon.com Services LLC - DTU6 | 198 FTE |
| NAT-SIZE | Amazon.com Services LLC - DNJ2 | 198 FTE |
| NAT-SIZE | WCS - New York Aquarium | 198 FTE |
Rel codes: NAICS-TCR · STATE-SIZE · CITY-NEAR · NAT-TCR/NAT-SIZE cross-state. Read with this employer →
Read our methodology - how this data is sourced, computed, and verified.