Foundry casting molds manufacturing · Illinois

State Line Foundries

Roscoe, IL · ~66 workers · 3 years of OSHA Injury Tracking Application data.

F
Failing Safety Record
12.3
Avg TCR
3.3
Industry avg
0
Fatalities
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The verdict

State Line Foundries runs at 372% of its industry's injury rate - far more dangerous than the typical Foundry casting molds manufacturing workplace, earning a grade F.

State Line Foundries: 12.3 TCR = 372% of Foundry casting molds manufacturing BLS 3.3 · 3y Form 300A (see methodology below)

State Line Foundries safety composite

State Line Foundries scores strongest on dart rate (safer than 75% of same-industry peers) and weakest on total case rate (tcr) (safer than 6%), blended into one 0-100 breakdown against same-industry peers. A missing measure drops out and redistributes its weight rather than deflating the score. This is a per-dimension breakdown, distinct from the single letter grade above it (which weights TCR alone against the BLS industry benchmark).

D

41/100

Percentile-weighted across 3 of 3 measures

Total Case Rate (TCR)
F 12.29 per 100 workers

Safer than 6% of industry peers

DART rate
B 0 per 100 workers

Safer than 75% of industry peers

Fatalities
D 0

Safer than 50% of industry peers

Benchmarked live against every credibly-rated employer in the same NAICS industry code in the current OSHA extract (a segment must have at least 8 rated peers to benchmark). Not a legal or compliance determination; PlainSafetyScore's own weighting (TCR 40%, DART 35%, fatalities 25%).

State Line Foundries held a steady TCR band

State Line Foundries's TCR held near 0.0 from 12.0 in 2016 to 12.0 in 2023. Peak filing year was 2018 at 12.8 TCR. In 2023, DART was 0× this establishment's average TCR (severity share of cases).

2016=12.0 · 2018=12.8 · 2023=12.0

OSHA ITA Form 300A scorecard

Establishment book 333511 · Roscoe, IL ABOVE-IND · SMALL

Grade F · TCR 12.3 · 372% of ind

  • DART 0.0 DART
  • RANK #15/17
  • PHOTO BROACHING MACHINE SP…
  • BOOK 3y book
  • INJ 26 inj
  • SIZE ~66 FTE

Nearest TCR peer: BROACHING MACHINE SPECIALTIES (0.3 TCR gap)

Read with this employer → · Industry book → · Illinois employers → · Look up another →

State Line Foundries in the TCR neighbourhood

Average Total Case Rate among this establishment and nearest same-industry peers

TCR

What this shows State Line Foundries averages 12.3 TCR (372% of the Foundry casting molds manufacturing BLS benchmark).

Source U.S. Department of Labor, OSHA Injury Tracking Application (Form 300A) As of 2026-08-25

State Line Foundries TCR series: 2016=12 · 2018=12.8 · 2023=12 · BLS 3.3

Where State Line Foundries falls in its industry

216 Foundry casting molds manufact establishments

Safer than 6% of graded establishments in this industry, whose median TCR is 3.7.

More dangerous than peersSafer than peers

Narrower to Illinois alone (the establishments it most directly competes with for workers and contracts): ranked #15 safest of 17 Foundry casting molds manufact employers in Illinois.

State Line Foundries (66 employees, TCR 12.3) among 29 same-industry peers, split at the industry median of 53 employees and a TCR of 3.7 2×2 strategic matrix plotting 30 entities by Average employees (X) and Total Case Rate (Y), with a crosshair dividing the plot into four quadrants. Larger & higher-riskSmaller & higher-riskLarger & saferSmaller & safer than peers 050100150200 05101520 Average employees Total Case Rate State Line Foundries
State Line Foundries (66 employees, TCR 12.3) among 29 same-industry peers, split at the industry median of 53 employees and a TCR of 3.7

State Line Foundries has more employees than the Foundry casting molds manufacturing median and a higher injury rate than the industry's median TCR of 3.7. Workforce size and injury rate do not always move together within the same industry -- some of its smaller peers run higher rates than its larger ones, and vice versa.

Year-by-Year Safety Data

Year TCR DART Injuries Illnesses Fatalities
2023 12.0 0.0 8 0 0
2018 12.8 10.3 10 0 0
2016 12.0 4.5 8 0 0

OSHA ITA peer cross-reference

Establishment peer ledger

333511 · IL · Roscoe

216 Foundry casting molds manufacturing employers nationwide with a credible TCR · 22,804 rated employers in Illinois with headcount on file · 27 employers in Roscoe, IL · 4 cross-state NAT-TCR peers · 4 cross-state NAT-SIZE peers. Closest matches by relationship code are listed below.

Rel Establishment Metric
NAICS-TCR BROACHING MACHINE SPECIALTIES 12.0 TCR
NAICS-TCR Townley Foundry and Machine 12.0 TCR
NAICS-TCR Castalloy Group 13.0 TCR
NAICS-TCR Mossberg Industries 11.5 TCR
STATE-SIZE NG Schaumburg Reporting Center 66 FTE
STATE-SIZE The Boldt Company - Chicago, IL 66 FTE
STATE-SIZE Custom Underground Inc 66 FTE
STATE-SIZE Main Office 66 FTE
CITY-NEAR WM 3837 399 FTE
CITY-NEAR 3837 347 FTE
CITY-NEAR Pacific Bearing Corp. 210 FTE
CITY-NEAR Ecolab Manufacturing Roscoe 209 FTE
NAT-TCR IMC Irwindale 12.3 TCR
NAT-TCR 102 Morrow 12.3 TCR
NAT-TCR 00394-SR70 12.3 TCR
NAT-TCR GA Foods_Ft Lauderdale 12.3 TCR
NAT-SIZE Phillips Foods 66 FTE
NAT-SIZE Lasell Valentine 66 FTE
NAT-SIZE Good Samaritan Hospital (NY) 66 FTE
NAT-SIZE Giant Eagle #4035 66 FTE

Rel codes: NAICS-TCR · STATE-SIZE · CITY-NEAR · NAT-TCR/NAT-SIZE cross-state. Read with this employer →

Data Source: OSHA Injury Tracking Application (ITA), mandatory establishment-level injury/illness reports. Grades compare employer Total Case Rate (TCR) to BLS IIF industry benchmarks. Data covers years reported by this establishment: 2023, 2018, 2016. This is publicly available government data - not a legal determination of workplace conditions.

Read our methodology - how this data is sourced, computed, and verified.

Data sourced from official public datasets. See our methodology for details.