Molds (except steel ingot), industrial, manufacturing · Wisconsin

Castalloy Group

Waukesha, WI · ~107 workers · 3 years of OSHA Injury Tracking Application data.

F
Failing Safety Record
13.0
Avg TCR
3.3
Industry avg
0
Fatalities
Subscribe to safety-record updates (RSS)

The verdict

Castalloy Group runs at 395% of its industry's injury rate - far more dangerous than the typical Molds (except steel ingot), industrial, manufacturing workplace, earning a grade F.

Castalloy Group: 13.0 TCR = 395% of Molds (except steel ingot), industrial, manufacturing BLS 3.3 · 3y Form 300A (see methodology below)

Castalloy Group safety composite

Castalloy Group scores strongest on fatalities (safer than 50% of same-industry peers) and weakest on total case rate (tcr) (safer than 5%), blended into one 0-100 breakdown against same-industry peers. A missing measure drops out and redistributes its weight rather than deflating the score. This is a per-dimension breakdown, distinct from the single letter grade above it (which weights TCR alone against the BLS industry benchmark).

F

29/100

Percentile-weighted across 3 of 3 measures

Total Case Rate (TCR)
F 13.02 per 100 workers

Safer than 5% of industry peers

DART rate
D 1.3 per 100 workers

Safer than 41% of industry peers

Fatalities
D 0

Safer than 50% of industry peers

Benchmarked live against every credibly-rated employer in the same NAICS industry code in the current OSHA extract (a segment must have at least 8 rated peers to benchmark). Not a legal or compliance determination; PlainSafetyScore's own weighting (TCR 40%, DART 35%, fatalities 25%).

TCR Δ

−13.4

2016→2024

Castalloy Group injury rate improved

Castalloy Group's TCR fell 13.4 from 16.1 in 2016 to 2.6 in 2024. Peak filing year was 2017 at 20.4 TCR. In 2024, DART was 0.1× this establishment's average TCR (severity share of cases).

2016=16.1 · 2017=20.4 · 2024=2.6

OSHA ITA Form 300A scorecard

Establishment book 333511 · Waukesha, WI ABOVE-IND · MID

Grade F · TCR 13.0 · 395% of ind

  • DART 1.3 DART
  • RANK #24/24
  • PHOTO Castle Mold & Tool, …
  • BOOK 3y book
  • INJ 38 inj
  • SIZE ~107 FTE

Nearest TCR peer: Castle Mold & Tool, Inc. (0.4 TCR gap)

Read with this employer → · Industry book → · Wisconsin employers → · Look up another →

Castalloy Group in the TCR neighbourhood

Average Total Case Rate among this establishment and nearest same-industry peers

TCR

What this shows Castalloy Group averages 13.0 TCR (395% of the Molds (except steel ingot), industrial, manufacturing BLS benchmark).

Source U.S. Department of Labor, OSHA Injury Tracking Application (Form 300A) As of 2026-08-25

Castalloy Group TCR series: 2016=16.1 · 2017=20.4 · 2024=2.6 · BLS 3.3

Where Castalloy Group falls in its industry

216 Molds (except steel ingot), in establishments

Safer than 5% of graded establishments in this industry, whose median TCR is 3.7.

More dangerous than peersSafer than peers

Narrower to Wisconsin alone (the establishments it most directly competes with for workers and contracts): ranked #24 safest of 24 Molds (except steel ingot), in employers in Wisconsin.

Castalloy Group (107 employees, TCR 13.0) among 29 same-industry peers, split at the industry median of 53 employees and a TCR of 3.7 2×2 strategic matrix plotting 30 entities by Average employees (X) and Total Case Rate (Y), with a crosshair dividing the plot into four quadrants. Larger & higher-riskSmaller & higher-riskLarger & saferSmaller & safer than peers 0100200300400500 05101520 Average employees Total Case Rate Castalloy Group
Castalloy Group (107 employees, TCR 13.0) among 29 same-industry peers, split at the industry median of 53 employees and a TCR of 3.7

Castalloy Group has more employees than the Molds (except steel ingot), industrial, median and a higher injury rate than the industry's median TCR of 3.7. Workforce size and injury rate do not always move together within the same industry -- some of its smaller peers run higher rates than its larger ones, and vice versa.

Year-by-Year Safety Data

Year TCR DART Injuries Illnesses Fatalities
2024 2.6 1.3 2 0 0
2017 20.4 11.1 20 2 0
2016 16.1 10.7 16 2 0

OSHA ITA peer cross-reference

Establishment peer ledger

333511 · WI · Waukesha

216 Molds (except steel ingot), industrial, manufacturing employers nationwide with a credible TCR · 12,834 rated employers in Wisconsin with headcount on file · 285 employers in Waukesha, WI · 4 cross-state NAT-TCR peers · 4 cross-state NAT-SIZE peers. Closest matches by relationship code are listed below.

Rel Establishment Metric
NAICS-TCR Castle Mold & Tool, Inc. 13.4 TCR
NAICS-TCR State Line Foundries 12.3 TCR
NAICS-TCR BROACHING MACHINE SPECIALTIES 12.0 TCR
NAICS-TCR Weatherly Casting & Machine Co., LLC 14.0 TCR
STATE-SIZE Affiliated Construction Services, Inc. 107 FTE
STATE-SIZE P&M Leasing 107 FTE
STATE-SIZE Integrity Grading & Excavating Inc. 107 FTE
STATE-SIZE Parking Lot Maintenance Inc 107 FTE
CITY-NEAR Waukesha Memorial Hospital 2,210 FTE
CITY-NEAR Generac-Waukesha 1,387 FTE
CITY-NEAR GEHC : Waukesha WI (WSO), HCS 1,384 FTE
CITY-NEAR Generac Power Systems, Inc. 1,090 FTE
NAT-TCR Glencoe Park District 13.0 TCR
NAT-TCR Brookwood Retirement Community 13.0 TCR
NAT-TCR Micro-Matics 13.0 TCR
NAT-TCR Fremont Production 13.0 TCR
NAT-SIZE Las Vegas Nv - 351 107 FTE
NAT-SIZE Thompson Turner Construction 107 FTE
NAT-SIZE Central Transport - 282 282SH 107 FTE
NAT-SIZE Central Transport - 799 799SH 107 FTE

Rel codes: NAICS-TCR · STATE-SIZE · CITY-NEAR · NAT-TCR/NAT-SIZE cross-state. Read with this employer →

Data Source: OSHA Injury Tracking Application (ITA), mandatory establishment-level injury/illness reports. Grades compare employer Total Case Rate (TCR) to BLS IIF industry benchmarks. Data covers years reported by this establishment: 2024, 2017, 2016. This is publicly available government data - not a legal determination of workplace conditions.

Read our methodology - how this data is sourced, computed, and verified.

Data sourced from official public datasets. See our methodology for details.