Brush blocks, carbon or molded graphite, manufacturing · Pennsylvania
SGL Carbon LLC
St. Marys, PA · ~253 workers · 8 years of OSHA Injury Tracking Application data.
- D
- Poor Safety Record
- 4.1
- Avg TCR
- 3.3
- Industry avg
- 0
- Fatalities
The verdict
SGL Carbon LLC runs at 125% of its industry's injury rate - more dangerous than the typical Brush blocks, carbon or molded graphite, manufacturing workplace, earning a grade D.
- D
- Poor Safety Record
- 4.1
- avg TCR · per 100 workers
- 3.3
- industry benchmark (BLS)
- 73
- recordable injuries tracked
Grade compares SGL Carbon LLC's OSHA Total Case Rate of 4.1 to the Brush blocks, carbon or molded graphite, manufacturing BLS benchmark of 3.3 (125% of benchmark) across 8 years of Form 300A filings (2016–2024). <a href="/methodology">See methodology</a> for reporting-limitation caveats.
Injury rate over time
SGL Carbon LLC's yearly Total Case Rate, against the 3.3 industry benchmark.
Where SGL Carbon LLC falls in its industry
103 Brush blocks, carbon or molded establishmentsSafer than 28% of graded establishments in this industry, whose median TCR is 3.0.
Narrower to Pennsylvania alone (the establishments it most directly competes with for workers and contracts): ranked #13 safest of 15 Brush blocks, carbon or molded employers in Pennsylvania.
Trend analysis for SGL Carbon LLC
Between 2017 and 2024, SGL Carbon LLC's Total Case Rate improved from 3.7 to 2.0 recordable injuries per 100 full-time workers, a 46% decrease across 7 years of OSHA reporting.
The safest year on record was 2024, at a TCR of 2.0, while 2021 saw the highest rate, at 6.9, a spread of 4.9 points between the best and worst reporting years. That's a wide swing relative to the establishment's overall rate, worth checking the year-by-year table below for whether a single severe year is driving the average, rather than a sustained trend.
Summed across those 8 reporting years, SGL Carbon LLC recorded 73 total injuries and illnesses, with no fatalities reported in any of those years. Readers comparing establishments should weigh the 8-year trend above alongside establishment size, since a larger workforce naturally accumulates more raw incidents even at a lower per-100-worker rate.
Verify This Employer with OSHA
The 73 injuries, 8 illnesses shown on this page for SGL Carbon LLC are sourced from its own 8 years of mandatory OSHA Form 300A summaries. Cross-check the underlying establishment record directly against the federal source, name, NAICS classification, recordable case totals, and inspection history are all searchable on OSHA's Establishment-Specific Injury and Illness Data system.
Verify on OSHA Establishment SearchSource: U.S. Department of Labor, OSHA Establishment-Specific Injury and Illness Data. NAICS 335991 - Brush blocks, carbon or molded graphite, manufacturing.
DART Rate, Transparent Calculation (2024)
What is the DART rate formula?
DART (Days Away, Restricted, or Transferred) is computed by OSHA as incidents × 200,000 ÷ hours worked. The 200,000-hour denominator equals roughly 100 full-time workers, which lets establishments of very different sizes be compared directly.
3 DART incidents × 200,000 ÷ 603,650 hours worked = 0.99 DART
Methodology: 29 CFR 1904, OSHA Form 300A recordkeeping
Cross-Validating Context, Establishment vs Industry vs State
| Benchmark | TCR | Source |
|---|---|---|
| SGL Carbon LLC (this establishment) | 4.13 | OSHA ITA Form 300A, 8-year avg |
| Brush blocks, carbon or molded graphite, manufacturing industry avg | 3.30 | BLS IIF, NAICS 335991 |
| Pennsylvania state avg (all industries) | 5.06 | OSHA ITA, state-level rollup |
Industry benchmarks: Bureau of Labor Statistics, Injuries, Illnesses, and Fatalities (IIF) program
Reportable Incident Timeline
Year-by-year reportable incidents (recordable injuries + illnesses + fatalities) submitted by SGL Carbon LLC to OSHA's Injury Tracking Application. Each row anchors to OSHA's inspection records search where you can pull the underlying inspection case numbers and citations for that establishment-year.
- 2024: 6 reportable incidents · 6 injuries, 0 illnesses, 0 fatalities - OSHA inspection records (case numbers)
- 2023: 16 reportable incidents · 15 injuries, 1 illnesses, 0 fatalities - OSHA inspection records (case numbers)
- 2022: 11 reportable incidents · 10 injuries, 1 illnesses, 0 fatalities - OSHA inspection records (case numbers)
- 2021: 15 reportable incidents · 9 injuries, 6 illnesses, 0 fatalities - OSHA inspection records (case numbers)
- 2020: 6 reportable incidents · 6 injuries, 0 illnesses, 0 fatalities - OSHA inspection records (case numbers)
- 2019: 11 reportable incidents · 11 injuries, 0 illnesses, 0 fatalities - OSHA inspection records (case numbers)
- 2018: 8 reportable incidents · 8 injuries, 0 illnesses, 0 fatalities - OSHA inspection records (case numbers)
- 2017: 8 reportable incidents · 8 injuries, 0 illnesses, 0 fatalities - OSHA inspection records (case numbers)
Source: OSHA Inspection Information System (IMIS) - inspection case-number records
Year-by-Year Safety Data
| Year | TCR | DART | Injuries | Illnesses | Fatalities |
|---|---|---|---|---|---|
| 2024 | 2.0 | 1.0 | 6 | 0 | 0 |
| 2023 | 5.8 | 3.3 | 15 | 1 | 0 |
| 2022 | 4.4 | 2.4 | 10 | 1 | 0 |
| 2021 | 6.9 | 1.4 | 9 | 6 | 0 |
| 2020 | 2.7 | 1.4 | 6 | 0 | 0 |
| 2019 | 4.2 | 2.3 | 11 | 0 | 0 |
| 2018 | 3.3 | 1.6 | 8 | 0 | 0 |
| 2017 | 3.7 | 2.3 | 8 | 0 | 0 |
What this grade means for you
Use this grade as a relative read on SGL Carbon LLC's reported OSHA injury record versus its Brush blocks, carbon or molded graphite, manufacturing peers, not a verdict on whether any single site is safe today.
- At 125% of the Brush blocks, carbon or molded graphite, manufacturing benchmark, SGL Carbon LLC reports more injuries than typical peers, ask specifically how the employer is reducing them. Know your rights
- Judge this record against the wider Brush blocks, carbon or molded graphite, manufacturing sector, where injury rates vary widely, before comparing it in isolation. See the industry
- Grades reflect 2016–2024 filings; check the latest establishment record straight from OSHA, or look up a different employer. Look up another
Safety grades reflect employers' self-reported OSHA Form 300A filings from 2016 to 2024 and can lag current conditions. A grade is not a guarantee that any specific workplace is safe or unsafe today. See our methodology and disclaimer.
Frequently Asked Questions
What is SGL Carbon LLC's safety grade?
How many injuries has SGL Carbon LLC reported?
Similar Employers
Matched by safety record across the industry, by workforce size within Pennsylvania, and by nearby establishments in St. Marys - a different peer set than the category browse links below.
Similar TCR (~4.1)
- Canyon Composites, Inc. · ANAHEIM, CA 4.1 TCR
- Graftech USA LLC · SAINT MARYS, PA 4.2 TCR
- National Electrical Carbon Products, Inc. Morgan Advanced Material - Electrical Carbon - Greenville · GREENVILLE, SC 4.1 TCR
- Mitsubishi Chemical Carbon Fiber and Composites, Inc, Carbon Fiber Division · SACRAMENTO, CA 4.2 TCR
Similar size (~253 workers)
Read our methodology - how this data is sourced, computed, and verified.
Every figure and grade on PlainSafetyScore is computed directly from OSHA's published Injury Tracking Application data and BLS industry benchmarks, no number is typed in by an editor. See our editorial standards & corrections policy, the methodology behind these safety grades, or report a data error. Data current as of 2016-2024 OSHA ITA release.